Univation Technologies, LLC

Union Carbide Chemicals & Plastics Technology Corporation

Sabic Global Technologies B.v.

Saudi Basic Industries Corporation

Jose Fernando Cevallos-Candau

Mark Gregory Goode

Kevin Joseph Cann

Maria A Apecetche

John H Moorhouse

Daniel Paul Zilker, Jr

Edgar C Baker

Minghui Zhang

Fathi David Hussein

Yahya Banat

Allen Noshay

Kiu H Lee

Eric Allan Lucas

Robert J Jorgensen

Robert Olds Hagerty

Simon Mawson

F David Hussein

Michael D Awe

Ping P Cai

Kersten Anne Terry

Thomas Edward Spriggs

Daniel P Zilker

Maria Pollard

Ian D Burdett

Daniel N Thomas, Jr

Dale A Wright

W Scott Hamilton

Karen E Breetz

John G Victor

Daniel E Wente

John Chirillo, Jr

Allan Noshay

John Gregory Victor

The invention relates to a system for the continuous polymerization of &#x3b1;-olefin monomers comprising a reactor, a compressor, a cooling unit and an external pipe, wherein the reactor comprises a first outlet for a top recycle stream, wherein the system comprises apparatus, wherein the reactor comprises a first inlet for receiving a bottom recycle stream, wherein the reactor comprises an integral separator, wherein the first inlet of the integral separator is connected to a first outlet, wherein the first outlet for the liquid phase is connected to the second outlet of the reactor for the liquid phase, wherein the external pipe comprises a second inlet for receiving a solid polymerization catalyst, wherein the first outlet of the external pipe is connected to a second inlet of the reactor, wherein the reactor comprises a third outlet, wherein the system comprises a first inlet for receiving a feed.

Process for continuous polymerization of olefin monomers in a reactor

The invention relates to a process for the continuous polymerization of one or more a-olefin monomers of which at least one is ethylene or propylene comprising the steps of: (1) feeding the one or more a-olefins to a vertically extended reactor suitable for the continuous fluidized bed polymerization of one or more a-olefin monomers of which at least one is ethylene or propylene, which reactor is operable in condensed mode, wherein the reactor comprises a distribution plate and an integral gas/liquid separator located below the distribution plate, (2) withdrawing the polyolefin from the reactor (3) withdrawing fluids from the top of the reactor, (4) cooling the fluids to below their dew point, resulting in a bottom recycle stream, (5) introducing the bottom recycle stream under the distribution plate, (6) separating at least part of the liquid from the bottom recycle stream using the integral separator to form a liquid phase and a gas/liquid phase, (7) feeding the liquid phase to an external pipe, (8) adding a solid polymerization catalyst to the liquid phase in the external pipe resulting in the formation of a slurry stream comprising prepolymer and/or polymer and (9) feeding the slurry stream comprising the prepolymer and/or polymer into the reactor above the distribution plate, wherein the prepolymer and/or polymer are present in the slurry stream in an amount of from 0.01 to 99 wt % based on the total slurry stream upon introduction of the slurry stream into the reactor.

The invention relates to a multi-zone reactor for the continuous fluidized bed polymerization of one or more &#x3b1;-olefin monomers of which at least one is ethylene or propylene, which multi-zone reactor is operable in condensed mode, which multi-zone reactor comprises a first zone, a second zone, a third zone, a fourth zone and a distribution plate, wherein the second zone contains an inner wall, wherein the third zone contains an inner wall, wherein at least part of the inner wall of the third zone is either in the form of a gradually increasing inner diameter or a continuously opening cone, wherein the diameter or the opening increases in the vertical direction towards the top of the multi-zone reactor, wherein the largest diameter of the inner wall of the third zone is larger than the largest diameter of the inner wall of the second zone.

Multi-zone reactor for continuous polymerization of alpha olefin monomers

Catalysts and methods for making and using the same are provided. The method for fabricating a catalyst may includes contacting a supported catalyst with a monomer under conditions that reduce an overall charge of the catalyst to less than about 75% of an initial charge of the catalyst. A method for polymerization may include introducing a pre-polymerized catalyst and one or more olefins into a gas phase fluidized bed reactor, operating the reactor at conditions sufficient to produce a polyolefin, wherein the polymerization is carried out in the substantial absence of any continuity additives.

Methods for reducing static charge of a catalyst and methods for using the catalyst to produce polyolefins

The present invention is directed to the use of aluminum alkyl activators and co-catalysts to improve the performance of chromium-based catalysts. The aluminum alkyls allow for the variable control of polymer molecular weight, control of side branching while possessing desirable productivities, and may be applied to the catalyst directly or separately to the reactor. Adding the alkyl aluminum compound directly to the reactor (in-situ) eliminates induction times.

Production of polyethylene

A process for the polymerization of olefin's, including: introducing an olefin and a polymerization catalyst into a polymerization reactor to form a polyolefin, the polymerization reactor including: a fluidized bed region having a top and a bottom; and a motive bed region; wherein a first end of the motive bed region is fluidly connected to the top of the fluidized bed region; and wherein a second end of the motive bed region is fluidly connected to the bottom of the fluidized bed region; and wherein a diameter of the fluidized bed region is greater than a diameter of the motive bed region; circulating at least a portion of the olefin, the catalyst, and the polyolefin through the fluidized bed region and the motive bed region; maintaining a dense-phase fluidized bed within the fluidized bed region; recovering polyolefin from the fluidized bed region, is provided. A reactor system directed to the process is also provided.

Reactor systems and processes for using the same

Production of broad molecular weight polyethylene

A process for polymerizing polyethylene with chromium-based catalysts wherein one or more supported chromium-based catalysts is mixed with mineral oil to form a slurry and the slurry is then introduced into a polymerization reactor, especially a gas-phase polymerization reactor.

Chromium-based catalysts in mineral oil for production of polyethylene

Supported chromium oxide catalyst for the production of broad molecular weight polyethylene

Processes for transitioning among polymerization catalyst systems, preferably catalyst systems, which are incompatible with each other. Particularly, processes for transitioning among olefin polymerization reactions utilizing silyl-chromate catalyst systems and metallocene catalyst systems.

Processes for transitioning between chrome-based and mixed polymerization catalysts

A colorable resin particle having an outer shell of a non-sticky polymer and an inner core of a sticky polymer produced in a gas phase fluidized bed reactor at or above the sticking temperature of the sticky polymer using a non-sticky prepolymerized catalyst and processes for producing the colorable resin and the non-sticky prepolymerized catalyst.

Non-sticky prepolymerized catalyst, and use thereof in production of

A colorable resin particle having an outer shell of a non-sticky olefinic polymer having a flow index of less than 20 decigrams/minute and an inner core of at least 90 wt % of a sticky polymer, the resin particle being made in a gas phase fluidized bed reactor at or above the sticking temperature of the sticky polymer in the absence of an inert particulate material fluidization aid.

Colorable non-sticky resin core-shell particles

A process for the production of EPM or EPDM comprising contacting ethylene, propylene, and, optionally, one or more dienes, in a fluidized bed, at a temperature at or above the sticking temperature of the product resin, under polymerization conditions, with

Process for the production of sticky polymers

Growing community of inventors

Charleston, WV, United States of America

Jose Fernando Cevallos-Candau