Exxonmobil Research and Engineering Company

Jorge L Soto

William C Baird, Jr

Daniel Paul Leta

Jonathan Martin McConnachie

Walter David Vann

Roby Bearden, Jr

James Ronald Bielenberg

Lu Han

David G Hammond

Mark Alan Greaney

Michael F Raterman

Leo D Brown

Paul D Oldenburg

Costas A Coulaloglou

F Craig Moates

Hydrocarbon feedstreams are desulfurized using an alkali metal reagent, optionally in the presence of hydrogen. Improved control over reaction conditions can be achieved in part by controlling the particle size of the alkali metal salt and by using multiple desulfurization reactors. After separation of the spent alkali metal reagent, the resulting product can have suitable characteristics for pipeline transport and/or further refinery processing.

Desulfurization process using alkali metal reagent

The present invention relates to a process for regeneration of alkali metal salt reagent used in desulfurization of heavy oil feedstreams. In particular, the present invention relates to a process utilizing potassium hydroxide as an external supply reagent to a heavy oil conversion process and in-situ conversion of the spent reactants utilized in such process into a potassium sulfide reagent for reintroduction into the heavy oil conversion process.

Heavy oil conversion process with in-situ potassium sulfide generation

After desulfurizing a hydrocarbon feedstream using an alkali metal reagent, the hydrocarbon feedstream can include particles of spent alkali metal salts. The spent alkali metal salts can be separated from the hydrocarbon feedstream and regenerated to form an alkali metal reagent, such as a alkali hydroxide or alkali sulfide. The regeneration process can pass through an intermediate stage of forming an alkali carbonate by successive reactions with carbon dioxide and calcium oxide. The calcium oxide can also be regenerated.

Regeneration of alkali metal reagent

The embodiments of the present invention are characterized by degasifying a portion of a gas and slurry mixture in a three-phase slurry process and lowering the solids content of the degassed slurry portion to below about 20 wt %. The degassed and lowered solids content slurry portion is then introduced into a fines separation device for separation and removal of fines. The foregoing procedure has been found to increase the effectiveness of the fines separation device.

Slurry reactor fines segregation and removal

The present invention provides methods and means for separating slurry liquid from catalyst in a three-phase slurry process. The embodiments of the invention are characterized by conducting the three-phase process under conditions to provide an upper region in the slurry that contains a catalyst concentration of about 20 wt % or less and a lower region with a catalyst concentration higher than about 20 wt %. A portion of the slurry in this upper region is degassed and passed to liquid-solid separation devices for recovery of liquid product.

Systems and methods to remove liquid product and fines from a slurry reactor

A method and system for collecting a plurality of slurries containing solid particles of varying particle size distribution and amount and performing a classification and separation on the slurries is provided whereby a fines-rich stream and a stream containing substantially coarse particles is obtained. The method and system includes separating the fines from the slurry liquid and thickening the separated coarse particles in a settling zone for subsequent use.

Growing community of inventors

Centreville, VA, United States of America

Jorge L Soto