Wilhelm Karmann Gmbh

Webasto Ag

Jörg Hälker

Johannes Dreising

Paul Lothar

Lothar Paul

A method and tool for mass manufacturing convertible roofs having an outer shell, a frame and lateral linkage parts for supporting the outer shell, the outer shell including at least two outer shell parts is provided. The method includes the steps of providing an upper tool fixture and a lower tool fixture, aligning and assembling the frame and outer shell in the lower tool fixture such that the frame and outer shell are upside down, aligning and assembling connection members onto the frame part so the roof can fittingly engage the windshield frame when the roof is in a closed position, and lowering the lateral linkage parts onto the assembled frame and outer shell using the upper tool fixture.

Method of assembling the roof of a cabriolet or convertible vehicle using a preassembly work stand that aligns outer roof components with roof frame and linkage components

A lower tool frame is used in manufacturing a plurality of convertible roofs. Structural roof parts are disposed in the lower tool frame upside down with respect to their use position. Forward connection parts are provided for selectively connecting the forward end of the convertible roof to a windshield frame and rearward connection parts are provided for attaching the rearward end of the convertible roof to a vehicle body. A single upper tool frame is lowerable onto the lower tool and is used to position the forward and rearward connection parts with respect to the structural roof parts. The single upper tool frame is used to assemble all of the convertible roofs for a series of vehicles.

Method of manufacturing a plurality of convertible roofs for vehicle bodies

A convertible vehicle having a roof moveable between a stored position to a closed position, and method of manufacturing said convertible vehicle. The roof is supported by a pair of lateral main support units fixed to opposite sides of the vehicle body. Each lateral main support unit has a fastening flange movable along a portion thereof for securing the roof to pins disposed on the vehicle body. The convertible roof is manufactured such that the main support units and the linkage parts are assembled upside down on a fixture replicating the vehicle body. Thus alignment of the roof to the vehicle body is ensured. Furthermore manufacturing tolerances are accommodated by moving the fastening flanges along a portion of the lateral main support units such that the fastening flanges are registered to the pins.

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Bramsche, Germany

Jörg Hälker