Caterpillar Inc.

Jonny Ray Greiner

Yang Liu

Bhavin Jagdishbhai Vyas

James W Landes

Robert S Anderson

Michael D Mitchell

Balmes Tejeda

Christopher M Sprock

Michael R Verheyen

Mahmoud M Tobaa

Bhavin Jagdishbhal Vyas

William Todd Hasty

James Thomas McCarty

Daniel Roy Hangartner

A worksite management system for use with a mobile machine is disclosed. The worksite management system may have a control module located onboard the mobile machine and configured to store a least one operational relationship, and an offboard controller located at a worksite of the mobile machine in communication with the control module. The offboard controller may be configured to generate an analysis of machine performance at the worksite. The offboard controller may be further configured to cause remote reconfiguration of the at least one operational relationship based on the analysis to positively affect performance of the mobile machine.

Worksite management system implementing remote machine reconfiguration

A worksite management system for use with a mobile machine is disclosed. The worksite management system may have a control module located onboard the mobile machine and configured to control operations of the mobile machine, and a controller in communication with the control module. The controller may be configured to anticipate a non-failure machine performance irregularity, and determine an adjustment to an operation of the mobile machine that positively affects the machine performance irregularity. The controller may also be configured to cause implementation of the adjustment before the machine performance irregularity occurs.

Worksite management system implementing anticipatory machine control

A method for managing haul routes in work environments comprises receiving performance criteria associated with a haul route and establishing a target total effective grade for at least one machine associated with the haul route based on the performance criteria. The method also includes collecting performance data associated with the at least one machine. A drive axle torque of the at least one machine is determined and an actual total effective grade associated with the at least one machine is estimated. The at least one machine is identified as an underperforming machine if the actual total effective grade for the at least one machine exceeds the target total effective grade. An average total effective grade for the at least one machine is determined as a function of the actual total effective grade. A haul route deficiency is identified if the average total effective grade exceeds a threshold level.

Systems and methods for improving haul route management

A method for improving haul road surface conditions comprises collecting performance data associated with at least one machine operating on a haul route and determining a rolling resistance of each of the at least one machine based on the performance data. An average rolling resistance associated with one or more portions of the haul route is determined based on the rolling resistance of each of the at least one machine. The one or more portions of the haul route are identified as irregular if the average rolling resistance of the one or more portions exceeds a threshold resistance value. A proposed modification to the irregular portion of the haul route is generated, and performance of the at least one machine is simulated based on the proposed modification. The method also includes outputting results of the simulated performance.

Systems and methods for improving haul road conditions

A method for managing haul routes in work environments comprises collecting performance data associated with a machine operating in a work environment. The method also includes determining a drive axle torque of the machine and estimating a total effective grade associated with the machine based on the drive axle torque. The estimated total effective grade is compared with a threshold level and, if the estimated total effective grade exceeds the threshold level, a design performance of the machine may be simulated based on the calculated total effective grade. Design performance data is compared with the collected performance data, and a payload limit of the machine is adjusted if the design performance is inconsistent with collected performance data.

Performance-based haulage management system

A method for haul road design based on greenhouse gas emissions comprises receiving a first set of performance data associated with a plurality of machines and establishing a greenhouse gas emission limit for the plurality of machines based on the first set of performance data. A target greenhouse gas emission level for each of the plurality of machines is determined based on the greenhouse gas emission limit, and total effective grade is determined based on the target greenhouse gas emission level for the respective machine. The method also includes generating a haul road design based on the total effective grade.

Systems and methods for haul road management based on greenhouse gas emissions

A method for designing a haul road based on machine performance comprises receiving one or more haul road parameters and identifying at least one type of machine to be operated on the haul road. The method also includes selecting at least one target operating parameter associated with the at least one type of machine and simulating performance of the at least one type of machine to predict an operating value corresponding with the at least one target operating parameter. If the predicted operating value is not within a threshold range of the corresponding target operating parameter, one or more haul road parameters are adjusted.

Systems and methods for designing a haul road

Methods and systems are provided for providing machine health information. In one embodiment, a machine may include a storage device that is configured to store collected machine health data. The storage device has a module that is configured to determine a data characteristic and a communication characteristic. The storage device is further configured to determine, based on the data characteristic and the communication characteristic, whether to transmit a set of machine health data to an off-board system. Further, the storage device is coupled to a transmitter that is configured to transmit the set of machine health data to the off-board system.

Systems for processing machine health information

A method of measuring rolling resistance of a machine is disclosed. The method may include determining a drive axle torque value of the machine and calculating a total effective grade value using the drive axle torque value. The method may further include determining at least one drivetrain efficiency loss factor value and calculating a total drivetrain efficiency loss value of the machine using the at least one drivetrain efficiency loss factor value. The method may also include determining position data of the machine and calculating an actual grade value based on the position data. The method may additionally include calculating a rolling resistance value of the machine by subtracting the actual grade value and the drivetrain efficiency loss value from the total effective grade value and outputting the rolling resistance value.

Growing community of inventors

Dunlap, IL, United States of America

Jonny Ray Greiner