Lg Energy Solution, Ltd.

Jong-Yoon Lee

Dong-Wook Sung

So-Mi Jeong

Won-Sik Bae

Dae-Sung Jang

So-Jung Park

Hye-Jin Kwon

Hyun-Kyung Shin

So-Yeong Lee

Sun-Yong Shin

A separator for an electrochemical device having a low content of secondary particles formed by aggregation of inorganic particles in the inorganic coating layer. The separator has a low content of secondary particles protruding from the separator surface to a predetermined height. Since the inorganic particles are not aggregated but are distributed homogeneously in the inorganic coating layer, the separator has uniform dispersion of pressure over the whole surface of the separator, when it is applied to a battery and pressure is generated in the battery due to the charge/discharge of the battery. Deformation of the separator is minimized. When using a porous film as a separator substrate, there is a low tendency for intensive application of pressure from the secondary particles to a local site of the separator substrate, and thus the separator substrate is less damaged and the possibility of short-circuit generation is reduced.

Separator for electrochemical device, and electrochemical device comprising same

A method for manufacturing unit cells includes preparing a pre-cell having a first separator sheet and a plurality of first electrodes disposed on the first separator sheet while being spaced apart from one another; forming a cutting guide line having a plurality of though-holes spaced apart from one another on the pre-cell; and cutting the pre-cell along the cutting guide line to form a plurality of unit cells. An apparatus for manufacturing unit cells includes a hole-forming unit configured to form a cutting guide line on a pre-cell having a separator sheet and electrodes disposed on the separator sheet where the cutting guide line has a plurality of though-holes spaced apart from one another; and a cutting unit configured to cut the pre-cell along the cutting guide line to form a plurality of unit cells.

Method and apparatus for manufacturing unit cells

The present disclosure relates to a coating bar and a method for manufacturing a separator using the same. The coating bar according to the present disclosure may form a coating layer having an area with different thicknesses by one coating. Additionally, the method for manufacturing a separator according to the present disclosure includes forming a porous coating layer using a predetermined coating bar, to manufacture a separator including the porous coating layer having an area with different thicknesses. In particular, the present disclosure manufactures the separator having a larger thickness at the two ends than at the center, thereby avoiding a lack of adhesive strength at the two ends in a transverse direction in the adhesion between the separator and the electrode, and exhibiting uniform adhesive strength over the whole interface between the separator and the electrode.

Coating bar and method for manufacturing separator using the same

A separator that includes a porous polymer substrate, a first porous coating layer and a second porous coating layer. First inorganic particles contained in the first porous coating layer have a lower hardness as compared to the second inorganic particles contained in the second porous coating layer. Since the separator is provided with at least two porous coating layers including inorganic particles having a different hardnesses, it is possible to increase the dielectric breakdown voltage, and thus to provide a battery with improved safety. It is also possible to reduce deformation of the separator caused by heat or pressure.

Separator for electrochemical device and electrochemical device containing same

A separator for an electrochemical device including a porous polymer substrate; and a porous coating layer formed on at least one surface of the porous polymer substrate, wherein the porous coating layer comprises inorganic particles and a binder polymer positioned on at least a part of a surface of individual inorganic particles to connect and fix the inorganic particles with one another. The binder polymer comprises a first block having repeating units and a second block having repeating units. A method for manufacturing the same is also provided. The separator shows low resistance, improved adhesion to an electrode and improved swelling property with a solvent.

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Daejeon, South Korea

Jong-Yoon Lee