Henry Company, LLC

Jonathan T Stuart

Ariel Lender

William J Werts

Dennis Michael Mahoney

Alexis Gonzalez

Norman R Davies

John H Burns

Christopher Lyons

Don Indrajith Perera

Aqueous wax emulsions are disclosed herein for use in gypsum formulations and other building products which emulsions include water; a paraffinic hydrocarbon; a montan wax component; and a hydrocarbon component. Optional emulsion and strength additives may be included in the emulsion or in a slurry formed from such emulsion for preparing a settable gypsum composition herein. The hydrocarbon component is at least one hydrocarbon compound having from 5 to 20 carbon atoms or at least one hydrocarbon resin which is based on the at least one hydrocarbon compound as a monomer, wherein the resin is at least a dimer comprising the hydrocarbon compound and the resin has a molecular weight (Mw) of no greater than about 3,000, wherein the hydrocarbon compound is saturated or unsaturated, functionalized or nonfunctionalized and is aliphatic, alicyclic, or aromatic, wherein the hydrocarbon component has a softening point of from about 22&#xb0; C. to about 110&#xb0; C.

Aqueous wax emulsions having reduced solids content for use in gypsum compositions and building products

Aqueous asphalt/wax emulsions are disclosed herein for use in gypsum formulations and other building products. The emulsions may include water; a wax component; an asphalt component; and at least one emulsifier. Optional additives may also be included in the emulsion or in a slurry formed from such emulsion for preparing a settable gypsum composition herein. Methods of making such emulsions are also provided.

Aqueous asphalt/wax emulsions for use in gypsum compositions and building products

Settable gypsum compositions are described herein which include a gypsum slurry, comprising water; and a first additive comprising a vinyl acetate/ethylene copolymer in latex or emulsion form and a second additive which is at least one of (i) a wetting agent and/or a surfactant; (ii) a titanium coupling agent, (iii) a zirconium coupling agent, and (iv) mixtures thereof. The compositions demonstrate improved strength and gypsum core adhesion. Such compositions may also include at least one dispersant and/or a wetting agent and/or a surfactant. Such dispersants may be lignosulfonic acid, naphthalene sulfonic acid, and combinations and salts thereof and the wetting agent and/or surfactant may be N-dodecyl 2-pyrrolidone, ethoxylated alcohol, and combinations thereof. The dispersant and/or wetting agents and/or surfactants can further enhance rheological properties to benefit the enhanced strength gypsum compositions.

Mixtures and emulsions for use in providing strength to gypsum compositions

Provided herein are mixtures, emulsions and other additives for use in manufacturing gypsum wallboard. The mixtures and emulsions may be wax-based emulsions or wax-free mixtures or emulsions, with wax-based emulsions including water; at least one wax, a dispersant which may include sulfur or a sulfur-containing group, and a particular wetting agent or surfactant. Mixtures may also be prepared including water, a dispersant, and a particular wetting agent or surfactant. Gypsum slurries may be prepared using such emulsions and mixtures.

Mixtures and emulsions to reduce energy in gypsum wallboard manufacture

An emulsion composition to coat a substrate that includes a barrier-forming material, water; an organometallic compound, and at least one thickener is described. The composition may further include a material such as talc. Articles, including ductile pipes, coated with this material are also described. A method of increasing the drying rate of a composition applied to a substrate to form a coating that includes application of the emulsion composition and drying the composition to form a coating layer. Also included are methods of forming a coating that exhibits a reduced incidence of blocking or pull-off, comprising applying the emulsion composition to a substrate and drying, whereby the coating layer formed exhibits a reduced incidence of blocking or pull off relative to conventional asphalt emulsion coatings.

Coating composition exhibiting reduced block, rapid dry rate an related methods

Provided herein are mixtures, emulsions and other additives for use in manufacturing gypsum wallboard. The mixtures and emulsions may be wax-based emulsions or wax-free mixtures or emulsions, with wax-based emulsions including water, at least one wax, a dispersant which may include sulfur or a sulfur-containing group, and an additive comprising an organic titanium compound or organic zirconium compound. Mixtures may also be prepared including water, a dispersant; and an additive comprising an organic titanium compound or organic zirconium compound. Gypsum slurries may be prepared using such emulsions and mixtures and/or through addition of an organic titanium compound or organic zirconium compound.

Growing community of inventors

Lansdale, PA, United States of America

Jonathan T Stuart