Emhart Glass S.a.

Abb Alstom Power Inc.

Alstom Power Inc.

Abb Alstrom Power Inc.

Jonathan Seth Simon

Steven J Pinkerton

F Alan Fenton

William P Jacobson

Matthew R Hyre

Paul D Kuczma

Paul L Hansen

Jens O Palsson

Stephen L Goodstine

Kenneth L Bratton

William Paul Jacobsen

Paul Stargardter

Braden A McDermott

Xu Ding

Stephen A Austin

Methods and systems for controlling vertical glass distribution are provided. A traversing pyrometer periodically measures a parison actual temperature after the parisons exit a blank mold. The thermal camera takes a thermal image of each glass container after the glass container exits the blow mold. A vertical glass signature extraction module extracts a vertical glass distribution signature. A parison temperature estimator determines a parison estimated temperature for each vertical glass distribution signature obtained based on the vertical glass distribution signature, a most recently measured parison actual temperature and a parison stretch time. A parison temperature summer compares the parison estimated temperature to a parison set point temperature to determine a parison temperature error. A parison temperature control controls a blank mold contact time based on the parison temperature error.

Multivariable vertical glass distribution control using soft sensor and methods

An improved system and method for forming falling hot glass gobs which will be molded into glass containers in an Individual Section (IS) machine is disclosed which controls the weight, length, and shape of such glass gobs as they are produced. The system includes a gob feeder apparatus and a gob shearing mechanism a controller using models being used to correlate the effect of a number of feeder control settings on gob weight, length, and, shape. The controller is configured to adjust various feeder control settings based on a prioritized order of the feeder control settings such that gobs having different physical characteristics for different ones of the individual sections can be produced during a single machine cycle. By implementing the models, a closed loop system has been developed to set up controls to achieve the desired gob forming for each individual section and cavity.

Apparatus and method to control gob weight, length and/or shape

A system and a method for improving process yield and quality while reducing dependence on operator skill by automatically adjusting I.S. machine timing and motions. Container pixel data information indicative of certain measurements of hot glass containers manufactured by the I.S. machine obtained with a multipoint, multispectral glass container measurement system is mathematically transformed into a reduced dimensional measured signature. Event timing signals to operate the cavities of the section of the I.S. machine in response to the measured signature and a preferred target signature are produced to automatically adjust the event timing of operations in the cavities of the section of the I.S. machine to diminish variations in the measured signature.

Target signature closed loop control system and method

A closed loop blank mold temperature control system and method for use in the operation of an I.S. machine is disclosed for automatically adjusting machine timing to maintain desired blank mold temperature/heat extraction. The closed loop blank mold temperature control system uses measured blank mold temperatures to automatically control the supply of coolant air to the blank molds, which may be done independently to each blank mold half as well as independently to the plunger for each blank mold. The closed loop blank mold temperature control system can provide temperature setpoint commands, balance left and right parison temperatures, and maintain parison temperatures as a setpoint, all of which contribute to enhanced final glass container quality.

Closed loop blank mold temperature control system and method

A system and method for the optimization of the cycles of events occurring in an I.S. machine that automatically optimizes the cycles of events occurring in an I.S. machine by using information relating to the characteristics of the hot glass containers manufactured by the I.S. machine obtained by monitoring the hot glass containers immediately subsequent to their manufacture. Optionally, information relating to process values associated with the operation of the I.S. machine may also be monitored and used in the optimization of the cycles of events occurring in the I.S. machine. Also optionally, the active limits of the event times may be modified by an operator based upon observations of the operation of the I.S. machine.

Closed loop cyclic timing optimizer control system and method

A closed loop temperature and wall thickness-based control system for improving process yield and quality while reducing dependence on operator skill utilizes intensity information from a hot end container imaging system and wall thickness information from a hot glass container wall thickness measurement system. By utilizing both the container intensity information and the measured wall thickness information it is possible to provide separate feedback signals responsive to temperature variations and thickness variations. These signals are used to implement automatic closed loop control of the I.S. machine.

Utilization of wall thickness measurement in combination with thermal imaging of containers

A system and method for automatically adjusting the motion and timing of pusher mechanisms in an I.S. machine to maintain desired spacing and lateral alignment of glass containers on a conveyor taking them from the I.S. machine where they are molded. The measured glass container placement and the desired glass container placement are used to vary the operation of the pusher mechanisms in a manner tending to obtain the desired placement.

System and method for controlling pusher parameters to adjust the placement of glass containers on the conveyor

A system and method for automatically adjusting I.S. machine timing to maintain desired vertical glass distribution to improve process yield and quality while reducing dependence on operator skill. Deficiencies in the vertical glass distribution are rapidly addressed by automatically varying the start of final blow to allow more or less stretching of the parison, and more fundamentally addressed by adjusting the cooling of the parison mold. The cooling time of the parison mold may be adjusted by using final blow timing error correction or by also using parison mold temperature error correction.

Vertical glass distribution habituating control system and method

An I. S. Machine includes a blow station having a blow mold which closes to support a parison with the supported parison undergoing reheat and then being blown into a bottle. When reheat takes place air at low pressure is supplied to the blow tube to pressurize the interior of the parison to prevent the formation of a birdswing in a blown bottle. Air at a second pressure is supplied to the blow tube for blowing the parison into a bottle following reheat.

I. S. machine with pressure control

An I.S. Machine is provided wherein the blow molds are closed to a slightly cracked location whereby applied cooling air can not leak into and pressurize the blow mold thereby damaging the parison during reheat. When reheat is completed, the blow molds are fully closed and the parison is transformed into a bottle by applying compressed air and/or vacuum.

I.S. machine

An I. S. Machine is provided wherein the blow molds are closed to a slightly cracked location whereby applied cooling air can not leak into and pressurize the blow mold thereby damaging the parison during reheat. When reheat is completed, the blow molds are fully closed and the parison is transformed into a bottle by applying compressed air and/or vacuum.

A pusher mechanism for pushing bottles formed in an I.S. machine from a dead plate to a conveyor. The pusher mechanism includes a pusher finger assembly which is supported by a housing and is movable about an axis of support and about the parallel axis of rotation of the housing. A pair of servo motors effect the desired rotation of the two axes through cam profiles each of which has at least one Bezier curve segment with a parameter of one curve linked to a parameter of the other curve.

Mechanism for conveying an article

A control for a glass forming machine is disclosed which receives as an input the event angles used to control the machines operation. These event angles, which define the time in a cycle when each event is turned on and off, are unwrapped to represent times in the glass forming process which takes more than two machine cycles to complete. A computerized model of the unwrapped cycle is defined and a control analyzes the computerized model as a constrained optimization problem to define an optimized schedule of event times and defines a plurality of intermediate event time schedules in an incremental application.

Control for an I.S. machine

An I.S. machine wherein a parison is blown into a bottle in a blow mold. The parison is initially suspended from the neck ring mechanism and the blow molds are displaced to close around the parison below the finish. The neck ring mechanism is displaced away from the mold and a blow head is located on top of the mold to provide final blow. A heat sensor senses when the parison, during reheat has reached the bottom of the mold and supplies a signal to a controller which starts final blow based on the time when this signal was supplied.

I.S. glass forming machine

A machine cycle unwrapper for use with a glass forming machine which is controlled by a programmable sequencer which defines a 360&deg; machine cycle having a set cycle time. The cycle unwrapper converts the &ldquo;on&rdquo; and &ldquo;off&rdquo; angles around the wrapped 360&deg; programmable sequencer to &ldquo;on&rdquo; and &ldquo;off&rdquo; times along an unwrapped bottle forming process which takes more then two machine cycles to complete.

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Pleasant Valley, CT, United States of America

Jonathan Seth Simon