Neah Power Systems, Inc.

Other

Jonathan Chan Mallari

Chung M Chan

Leroy J Ohlsen

Vinh Chung

Aaron M Cooke

Slobodan Petrovic

Suzanne M Snyder

Craig Nelson

David William Wine

Lorne Roy

Junli Liu

Gordon L Rice

Art Homa

The invention disclosed herein relates to fuel cell electrode pair assemblies, not having interposing proton exchange membranes, configured to receive and react with liquid anolyte and liquid catholyte microfluidic flowstreams. In one embodiment, the present invention is directed to a fuel cell electrode pair assembly, not having an interposing proton exchange membrane, configured to receive and react with a liquid microfluidic anolyte flowstream (e.g., laminarly flowing methanol solution) and a liquid microfluidic catholyte flowstream (e.g., laminarly flowing nitric acid solution), wherein the fuel cell electrode pair assembly comprises: a porous flow-through anode; a porous flow-by cathode confronting and spaced apart from the anode; and a central plenum interposed between and connected to the anode and the cathode.

Liquid-liquid fuel cell systems having flow-through anodes and flow-by cathodes

The disclosed invention relates to masked silicon structures and methods for making porous silicon in selected areas of a silicon substrate via anodic etching. The masked silicon structures comprise: (1) a frontside barrier layer; and (2) a backside opaque ohmic contact layer. The frontside barrier layer includes a plurality of discrete barrier openings bounded by a contiguous frontside portion of the barrier layer, thereby defining a first aperture having a first shape and a first center point. The backside opaque ohmic contact layer includes a second aperture bounded by a contiguous backside portion of the ohmic contact layer, thereby defining a second aperture having a second shape and a second center point. The first and second center points share a perpendicular axis. The first shape is substantially the same as the second shape but slightly larger, and is trans-concentrically positioned relative to the second shape about the shared axis.

Porous silicon undercut etching deterrent masks and related methods

Disclosed herein are fuel cell systems and, more specifically, fuel cell electrode pair and stack assemblies and various methods relating thereto. In one embodiment, the present invention is directed to a fuel cell electrode pair assembly adapted for use with a fuel cell system, wherein the electrode pair assembly comprises an anode structure derived from a first silicon substrate and an opposing cathode structure derived from a second silicon substrate, wherein at least (i) the anode structure comprises one or more discrete anodic porous active regions disposed across a top surface, or (ii) the cathode structure comprises one or more discrete cathodic porous active regions disposed across a top surface, and wherein the anode structure and the cathode structure each have at least one adjoining support member made of silicon, one or more plastics, or one or more glasses, and wherein the at least one adjoining support member of the anode structure and the at least one adjoining support member of the cathode structure have interfacing surfaces that are bonded together with an optional interposing binding material and with at least one selectively positioned bond to thereby form a hermetic seal, wherein the at least one selectively positioned bond is selected from the group consisting of a silicon-metal eutectic-silicon bond, a silicon-frit-silicon bond, a silicon-metal-silicon microwave bond, a silicon-polymer adhesive-silicon bond, a silicon-polymer adhesive-plastic bond, a silicon-polymer adhesive-glass bond, or a silicon-glass anodic bond.

Fuel cell electrode pair assemblies and related methods

Hydrodynamic transport and flow channel passage structures associated with fuel cell electrode structures and fuel cell electrode stack assemblies, as well as to methods relating thereto, are disclosed. More specifically, the present invention is directed to a novel fluid delivery and removal channel passage structures integrally associated with electrode structures adapted for use within a fuel cell system. In one embodiment, the fluid delivery and removal channel passage structure comprises: a fluid delivery channel disposed across a first face of a silicon-based electrode structure; a fluid removal channel disposed across a second face of the silicon-based electrode structure (wherein the second face opposes the first face); and a porous bulk matrix fluid transport layer interposed between the fluid delivery channel and the fluid removal channel, wherein the porous bulk matrix fluid transport layer is adapted to hydrodynamically flow a gas or liquid therethrough, and wherein the porous bulk matrix fluid transport layer is in fluid communication with the fluid delivery and the fluid removal channels.

Hydrodynamic transport and flow channel passageways associated with fuel cell electrode structures and fuel cell electrode stack assemblies

The present invention is directed to silicon electrode structures and silicon electrode assemblies associated with fuel cell systems, as well as to methods relating thereto. In one embodiment, the present invention is directed to an electrode structure adapted for use with a fuel cell system such as, for example, a direct methanol fuel cell system. In this embodiment, the invention may be characterized in that the electrode structure comprises a silicon substrate having one or more selectively doped regions thereon, wherein each of the one or more selectively doped regions is adapted to function as a current collector for the transmission of an electrical current. In another embodiment, the electrode structure comprises a silicon substrate having one or more discrete porous bulk matrix regions disposed across a top surface, wherein each of the one or more discrete bulk matrix porous regions is defined by a plurality pores that extend into the silicon substrate, wherein the plurality of pores defines inner pore surfaces, and wherein the inner pores surfaces have catalyst particles uniformly dispersed thereon.

Silicon-based fuel cell electrode structures and fuel cell electrode stack assemblies

Metallic blocking layers integrally associated with fuel cell electrode structures and fuel cell electrode stack assemblies, as well as to methods relating thereto, are disclosed herein. More specifically, the present invention is directed to a metallic blocking layer integrally associated with an electrode structure of a fuel cell system such as, for example, a direct methanol fuel cell system. In this embodiment, the invention may be characterized in that the electrode structure comprises an inorganic (i.e., noncarbonaceous) support substrate having one or more discrete porous regions, wherein the one or more discrete porous regions is defined by an array of acicular pores disposed across the top surface area of the electrode structure such that at least a portion of the blocking layer covers the top surface area and protrudes into the array of acicular pores. The blocking layer is preferably a substantially voidless metallic membrane that is substantially impermeable to at least methanol and is substantially permeable to hydrogen atoms.

Metallic blocking layers integrally associated with fuel cell electrode structures and fuel cell electrode stack assemblies

Fuels cells, electrode assemblies, and electrodes that comprise silicon and/or sol-gel derived support structures, as well as to methods relating thereto, are disclosed herein. In one embodiment, the invention is directed to an electrode assembly adapted for use with a fuel cell comprises: an anode derived from a first planar silicon substrate; an electrolyte; a cathode derived from a second planar silicon substrate; wherein the anode and the cathode are parallel to each other and separated by an interstitial region comprising the electrolyte. In another embodiment, the invention is directed to electrode adapted for use with a fuel cell, wherein the electrode comprises a silicon substrate that functions as a current conductor, wherein the silicon substrate has a plurality of pores that define pore surfaces, wherein at least a portion of the pore surfaces have a catalyst thereon, wherein the catalyst is derived from one or more metallic precursors chemisorbed onto at least the pore surfaces.

Growing community of inventors

Bothell, WA, United States of America

Jonathan Chan Mallari