Ford Global Technolgoies, LLC

Jonathan Andrew Butcher

Fazal Urrahman Syed

Ming Lang Kuang

William David Treharne

Carol Louise Okubo

Ryan Abraham McGee

Shunsuke Okubo

Xuemei Sun

Shailesh Shrikant Kozarekar

John Czubay

Paul Martin Niessen

Dale Scott Crombez

Paul Stephen Bryan

Rimma Isayeva

Robert John Link

Francis Thomas Connolly

Philip Michael Gonzales

Thomas Scott Gee

William Reynolds

Paul M Gartner

Justin Carmen Campanaro

Edward William Haran

Kimberly Murphy

Jeffrey Allen Doering

Douglas Raymond Martin

Brendan F Diamond

Xiaoyong Wang

Walter Joseph Ortmann

Wei Liang

Benjamin A Tabatowski-Bush

Bryan Michael Bolger

Tobias John Pallett

Mark Anthony Rockwell

David Crist Gabriel

Daniel Richard Luedtke

Jeffery R Grimes

Yuan Zhang

Sergey Gennadievich Semenov

Jonathan Hair

Matthew D Smith

David J Mack

Zachary March

Deepa Ramaswamy

Chris D Kapolnek

Ryan Hunt

Thomas Chrostowski

Stefan Paul Pototschnik

Thomas Joseph Cusumano

Brandon Jay Woodland

Wai Hwa Fong

Daniel R Parks

Balakrishna Rao

David Michael Bevan

Graham Lynn Briggs

Mohammad Sameer Khan

Khang Thanh Hong

Trent Barkdull

Deborah Sue Lienau

Nathaniel Patrick O'Brien

Brian Szwejkowski

Rimma Paransky

Joshua Wilson

Russell Michael Charles

A controller, while a motor is deactivated and a corresponding inverter is disabled, enables an engine for propulsion of a vehicle such that the motor rotates at a speed due to the propulsion, and commands variable voltage control circuitry to generate a target input voltage for the inverter that is based on a speed limit for the vehicle such that the speed of the motor corresponding to the vehicle travelling results in zero braking torque from the motor and zero charging current flow to a traction battery.

Preventing electric vehicle brake torque

A vehicle power system includes at least one main switch to electrically connect a traction battery and electric machine, at least one DC charge switch to electrically connect the traction battery and a DC charge port when the at least one main switch is closed, and a controller to, while the DC charge port is disconnected from a DC power source, sequentially close the at least one DC charge switch and then the at least one main switch.

Isolation fault detection on DC charge bus

Methods and systems are provided for operating a vehicle that includes an electric machine as a propulsion source. In one example, a motor stall assessment level is generated based on an amount of time that the motor is stalled and an amount of torque that is generated by the motor. Mitigating actions may be performed if the motor stall assessment level exceeds a threshold level or value.

Methods and system for stall torque derating

A vehicle includes an electric machine having a rotor and a stator, a resolver that measures a position of the rotor relative to the stator, and a controller. The controller, based on the position and a resolver offset, injects a first current having only a d-axis component into the electric machine, and responsive to detecting a first motion output of the electric machine being greater than a threshold, adjusts the resolver offset according to a magnitude and direction of the first motion output.

Resolver offset detection

A vehicle includes an accelerator pedal, an electric machine, and a controller. The electric machine is configured to propel and brake the vehicle according to a one-pedal driving operation. The controller is programmed to, in response to depressing the accelerator pedal, command a desired torque to the electric machine. The controller is further programmed to, adjust the desired torque based on a gradient of a road surface that the vehicle is positioned on. The controller is further programmed to, in response to movement of the electric machine in a direction that is opposite to a desired direction while the adjusted desired torque is being applied, increase the adjusted desired torque by a compensation torque such that movement of the electric machine transitions to the desired direction.

One-pedal drive system for a vehicle

A vehicle system includes a vehicle component with a component temperature sensor, and a fluid circuit in fluid communication with the component and with a fluid temperature sensor. A controller is in communication with the component sensor and the fluid sensor. The controller is configured to, in response to a temperature difference between the component sensor and the fluid sensor being greater than a predetermined threshold value, output a flag or a diagnostic code indicative of a fluid level in the fluid circuit. A vehicle diagnostic method and a vehicle are also provided.

Fluid system for a vehicle and a diagnostic method for the system

An off-board battery charger for a vehicle may include a high-voltage connector having first, second and power supply connector ports. The first connector port connects to a vehicle controller via a first cable. The second connector port connects to a vehicle battery via a second cable. And, the power supply connector port is electrically connected with the second port and receives power via a power supply cable from a separate and external power supply.

Off-board charger for high-voltage battery charging

A vehicle includes an electric motor and an engine selectively coupled to the electric motor. The vehicle has an electric motor controller configured to, in response to (i) an absence of receiving a motor command signal within a predetermined time, (ii) a battery voltage being below a first threshold and (iii) a motor speed exceeding a second threshold, restrict operation of the electric motor to a limited operating mode and control the electric motor to generate a charging torque for a battery.

Autonomous motor control during loss of motor communications

A vehicle includes a battery control module and a controller. The battery control module is configured to issue at regular intervals a message indicative of a state of charge (SOC) of a battery. The controller is configured to, in an absence of receiving the messages at the regular intervals while in a key-on state and a torque demand is present, restrict power flow between the battery and an electric powertrain to a limit that is based on a predicted SOC to provide limited propulsive force.

Operation of power electronics during battery communication loss

A method, implemented in one or more controllers in a vehicle, includes, in a presence of a propulsive demand of the vehicle that is driven by an engine and an electric machine, holding electric machine current at a predetermined magnitude and sweeping an angle, defined between a reference current and a reference Iq component, through a predetermined range. The method further includes operating the electric machine thereafter according to a resolver offset derived from a value of the angle corresponding to an Iq component crossing zero.

System and method for in-vehicle resolver alignment

A vehicle includes a hybrid powertrain. The hybrid powertrain includes an engine and an electric machine. In response to a loss of controllability of the electric machine, a controller is programmed to operate the powertrain in a limited operating mode. In the limited operating mode, the powertrain is controlled so that a speed of the engine is within a speed range such that the electric machine generates a current to charge a traction battery. In response to a loss of communication with a power inverter that controls the electric machine, the powertrain is controlled so that the speed of the engine is within the speed range and the current flowing to the traction battery is monitored. If the current flow is above a threshold, then the limited operating mode is entered.

Hybrid vehicle operating strategy during loss of motor controllability

A method of managing torque at a vehicle standstill includes outputting torque from a powertrain to satisfy a driver torque demand. The method also includes, in response to a nonzero torque demand resulting in vehicle standstill, applying a friction brake to maintain the vehicle standstill and substantially reducing output torque of the powertrain during friction brake application. The method further includes satisfying driver torque demand using the powertrain and releasing the friction brake in response to the driver torque demand deviating from the nonzero torque demand by more than a predetermined amount.

Systems and methods for managing torque

A vehicle charging system includes a charger configured to receive power form an external power source and a connector. The connector is configured to receive power from the charger and transmit the received power to a vehicle via a high-voltage cable. The cable is configured to connect the connector to a vehicle battery. Each of the charger and the connector includes a high voltage interlock loop (HVIL) configured to cause the charger to cease power transfer upon recognizing a predetermined voltage difference at a pair of ports of the HVIL.

High-voltage battery off-board chargers

A vehicle is provided including an electric machine and at least one controller. The controller, or controllers, are configured to, in response to a reset of the at least one controller while a speed of the vehicle is greater than a threshold value, provide a current command to the electric machine in accordance with calibration values calculated prior to the reset such that inoperability of the electric machine due to the reset is less than one second.

Control strategy for an electric machine in a vehicle

A hybrid electric vehicle includes an internal combustion engine, a traction battery, and a hybrid electric powertrain including an electric motor powered by the traction battery and an electric generator coupled to the internal combustion engine and the traction battery. A control method includes determining minimum and maximum engine power limits based on desired wheel torque and traction battery charge and discharge power limits. A generator torque command is calculated to track engine speed to the desired engine speed. The generator torque command is limited based on the minimum and maximum engine power limits to limit engine power transmitted to the powertrain.

Generator power control

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Farmington, MI, United States of America

Jonathan Andrew Butcher