Basf Se Corporation

Basf Aktiengesellschaft

Jonathan A Evans

Scott C Schlicker

Marios Lambi

A composite component such as a seat back for a vehicle comprises a support portion and at least one reinforcing composite layer. The support portion comprises a thermoplastic material and the reinforcing composite layer comprises a polymeric material impregnating a plurality of fibers. The polymeric material of the reinforcing composite layer is integrated with the thermoplastic of the support portion. A method of forming the composite component includes placing the composite layer into a mold, heating the thermoplastic material to a molten state, and disposing the thermoplastic material in the molten state into contact with the composite layer. The method further includes promoting interaction between the thermoplastic material and the polymeric material to integrate the support portion and the reinforcing composite layer. The thermoplastic material supports the reinforcing composite layer and the reinforcing composite layer reinforces the thermoplastic material to prevent failure when subjected to a load.

Method of forming a composite component

A seat supports an occupant of a vehicle. The seat comprises a seating frame member for providing a surface to support the occupant and a back frame member extending away from the seating frame member. The back frame member has a first side member and a second side member. A first cross member and a second cross member extend horizontally between the first and second side members. Each of the first and second cross members have a central region flanked on both sides by bent portions with the first and second cross members folded back upon themselves within the bent portions. The bent portions straighten out when a force above a predetermined value is applied to the first and second cross members. The central region plastically deforms once the bent portions straighten out for reducing an impact force transferred from the seat to the occupant.

Energy absorbing seat for a vehicle

Composite component

A bracket is used to couple together a seating frame member and a back frame member of a seat of a vehicle. The bracket comprises a periphery and a central longitudinal axis dividing the bracket into a front portion and a rear portion. The front portion of the bracket defines a yield segment for plastically deforming when a force above a predetermined value is applied to the back frame member. Plastically deforming the yield segment reduces an impact force transferred from the seat to an occupant. The periphery of the rear portion of the bracket includes a first contact surface and a second contact surface spaced from the first contact surface. The first contact surface moves into contact with the second contact surface as the yield segment plastically deforms thereby restricting the plastic deformation of the yield segment.

Energy absorbing bracket for a seat of a vehicle

A seat supports an occupant of a vehicle. The seat comprises a seating frame member for providing a surface to support the occupant and a back frame member extending away from the seating frame member. The back frame member defines a U-shaped cavity. A boss is coupled to the back frame member within the U-shaped cavity. A fastening element extends through the boss and the back frame member. The fastening element deforms the boss and the back frame member when a force above a predetermined value is applied to the back frame member thereby causing the back frame member to rotate relative to the seating frame member. Allowing the back frame member to rotate relative to the seating frame member reduces an impact force transferred from the seat to the occupant caused by the force above the predetermined value.

A modular seat back assembly includes first and second seat backs adjacent each other. The seat backs are selectively positionable relative to each other in a first and a second seating arrangement. A coupling member extends from the first seat back to the second seat back and is mounted to the first and second seat backs. The first and second seat backs each present one of a first pair of coupling bases and one of a second pair of coupling bases. The first pair is configured such that the coupling member is mountable to both of the first pair in the first seating arrangement. The second pair is configured such that the coupling member is mountable to both of the second pair in the second seating arrangement. The configuration of the first and second pair of coupling bases enables interchangeability of the seat backs in a cross-vehicle direction.

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Canton, MI, United States of America

Jonathan A Evans