Pyrotek Incorporated

Jon Tipton

Richard S Henderson

Andrew Horsfall

Chris T Vild

Lennard Lutes

Jorge A Morando

George S Mordue

Mark A Bright

Jason Tetkoskie

Jay Fritzke

Charbel Saliba

Leonard Lutes

Paul Bosworth

Peter Cornelis Jetten

A molten metal pump assembly and method to fill a mold with molten metal, such as aluminum. The assembly includes a support frame for suspending the molten metal pump above a furnace. The support frame includes a mechanism for lifting and lowering the molten metal pump into engagement and disengagement with the mold.

Mold pump engagement apparatus

A molding machine for molding material is provided. The machine includes a cavity to be filled with molten metal and a conduit system leading to the cavity, thus forming a system of interconnected hollow spaces. At least one pressure member is moveable in at least part of the conduit system. A centrifugal pump in fluid communication with a reservoir of molten metal is provided, the pump providing molten metal to the hollow space receiving the at least one pressure member.

Mold pump

A pump for transferring molten metal is provided. The pump includes a motor, a base having an impeller chamber, a shaft connected to the motor at one end, an impeller connected to the other end of the shaft and rotatable in the impeller chamber, and a riser disposed on an upper surface of the base. The base includes a shaft opening and an outlet opening in a top surface. The riser assembly has a first open end facing the base. The first open end is dimensioned to encompass the shaft opening and the outlet opening.

Low pressure molten metal transfer pump

A method for delivering molten metal to a shot sleeve of a casting machine from a molten metal furnace. A molten metal pump is positioned within the furnace. The pump includes a molten metal outlet in fluid communication with the shot sleeve. A shaft and impeller or screw assembly of the pump is selectively rotated to introduce molten metal to the shot sleeve in a predetermined quantity. The predetermined quantity is determined by a controller that receives a signal from a trigger mechanism associated with the molten metal outlet.

Dosing pump trigger system

A molten metal pumping apparatus. The apparatus has each of a circulation function and a transfer function. The apparatus includes a molten metal pump having an outlet. The outlet is moveable while submerged in molten metal between a first position engaged with a circulation passage in a furnace assembly and a second position engaged with a transfer passage in the furnace assembly.

Repositionable molten metal pump

Disclosed is a centrifugal molten metal pump assembly and associated system for controlled delivery of molten metal to molds. The pump assembly comprises a shaft, an impeller coupled to the shaft, a controller to control a rotational speed of the impeller according to a programmable fill profile while delivering the molten metal to the mold. In some embodiments, the pump assembly further comprises a throttle to manipulate a flow rate or pressure of the molten metal relative to a rotational speed of the impeller. The associated system comprises a melting furnace and one or more holding furnaces, each holding furnace including at least one pump assembly therein. Each holding furnace may be of an open configuration to allow for uninterrupted flow of the molten metal from the melting furnace. The system may provide controlled delivery of the molten metal to the mold at a desired flow rate or pressure.

Pump assembly, system and method for controlled delivery of molten metal to molds

A molten metal pump includes an impeller, a pump base housing at least partially enclosing the impeller, a shaft connected to the impeller, a motor connected to the shaft, a motor mount plate for supporting the motor; and a post for connecting the motor mount plate to the pump base housing. The molten metal pump can include a connector that connects the post to the motor mount plate. The molten metal pump can include a socket for connecting the shaft to the motor. The shaft can comprise an assembly including an elongated metal rod having a first end and a second end and a metal non-circular drive member attached at the second end of the elongated metal rod. The impeller can include a cap member having a plurality of generally polygonally shaped inlet openings communicating with internal passages of the impeller, each inlet opening having an inner wall and an outer wall, the outer wall being longer than the inner wall, each inlet opening also including a leading wall and a trailing wall, the leading wall and the trailing wall each interconnecting the inner wall and the outer wall and each being inclined such that an uppermost edge of each wall precedes a lowermost edge of each wall in a first rotational direction.

Molten metal pump

A molten metal processing apparatus selected from a pump, a degasser, a flux injector, and a scrap submergence device constructed to include at least one element comprised of C/C composite.

Advanced material for molten metal processing equipment

A molten metal pump assembly and method to fill complex molds with molten metal, such as aluminum. The pump assembly includes an elongated shaft connecting a motor to an impeller. The impeller is housed within a chamber of a base member such that rotation of the impeller draws molten metal into the chamber at an inlet and forces molten aluminum through an outlet. A first bearing is adapted to support the rotation of the impeller at a first radial edge and a second bearing adapted to support the rotation of the impeller at a second radial edge. A bypass gap is interposed between the second bearing and the second radial edge. Molten metal leaks through the bypass gap at a predetermined rate to manipulate a flow rate and a head pressure of the molten metal such that precise control of the flow rate is achieved.

Mold pump assembly

A molten metal pump assembly () and method to fill complex molds with molten metal, such as aluminum. The pump assembly includes an elongated shaft () connecting a motor () to an impeller (). The impeller is housed within a chamber () of a base member such that rotation of the impeller draws molten metal into the chamber at an inlet () and forces molten aluminum through an outlet (). A first bearing () is adapted to support the rotation of the impeller at a first radial edge () and a second bearing () is adapted to support the rotation of the impeller at a second radial edge. A bypass gap () is interposed between the second bearing and the second radial edge. Molten metal leaks through the bypass gap at a predetermined rate to manipulate a flow rate and a head pressure of the molten metal such that precise control of the flow rate is achieved.

A preheat charging system for preheating scrap metal prior to delivery to a melting furnace. The system includes a preheating station having a heating chamber adapted to receive scrap metal. Hot gas from a burner chamber is circulated around the scrap metal. The burner chamber is adapted to receive exhaust gas from a hot exhaust gas source such as a melting furnace. A burner apparatus is mounted within the burner chamber in a flow path of an exhaust inlet port. The burner is configured to supply supplemental heat on demand to the heating chamber to supplement the hot exhaust gas. A first fan can be provided to direct exhaust air from a furnace to the burner chamber. A second fan can be provided for directing air into the burner apparatus.

Waste heat system

A coupling for a molten metal processing system to provide coupling for rotor/shaft systems which has a heat break to prevent heat flow to a motor. A cross sectional area reduction provides a restriction which reduces heat transmission through a conductive material to restrict heat flow to a motor, which will ultimately extend the life of the motor.

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Aurora, OH, United States of America

Jon Tipton