Holometrics, Inc.

Johnny L Berg

Francis H Gerhard

A laser scanner sensor for measuring the spatial properties of objects in a scene within a range less than a predetermined maximum object distance. Applications of the laser scanner system includes measurement of the dimensional weight of parcel(s) being transported by a moving forklift. In the laser scanner sensor, a laser diode supplies a laser beam that is intensity-modulated by a reference waveform from a waveform generator. A variation of the optical scanning sensor system scans a field of measurement which the moving forklift traverses. The forklift has at least three retroreflectors attached to act as calibration targets within the viewing field. The scanner system intensity-modulates the laser beam, and receives reflected intensity-modulated light and supplies it to an optical processing system that includes an aperture that transmits a first percentage of light reflected from the maximum object distance and a second, lesser percentage of light reflected from objects closer than the maximum object distance. A photodetector receives the processed light and converts the energy into an amplitude-modulated range signal. Range values are then determined about every 0.1-inches along a scan line. A number of scan lines are assembled in the computer and displayed on a screen as a 3-D image. The 3-D image is then analyzed by the computer to extract the volume of the objects carried on the forklift tines. The volume is then converted to Dimensional Weight (DIM WT) which is used by the shipper to determine tare.

Laser scanning system and applications

A laser scanner for measuring the spatial properties of objects in a scene within a range less than a predetermined maximum object distance. A laser diode supplies a laser beam that is intensity-modulated by a reference waveform from a waveform generator. An optical scanning system scans the scene with the intensity-modulated laser beam, and receives reflected intensity-modulated light and supplies it to an optical processing system that includes an aperture that transmits a first percentage of light reflected from the maximum object distance and a second, lesser percentage of light reflected from objects closer than the maximum object distance. A photodetector receives the processed light and converts the energy into an amplitude-modulated range signal. A mixer down-converts the frequency into an IF frequency, and a first circuit converts the range signal to the form of a square wave. A phase comparator receives the processed range signal and the reference waveform and outputs a highly accurate signal indicative of the phase difference therebetween. In some embodiments a calibration target may be situated within the scene having a plurality of steps with predefined distances to use as a calibration for measurements of the spatial relationships within the scene.

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Escondido, CA, United States of America

Johnny L Berg