Phillips 66 Company

Johnathan T Gorke

Samuel T Jones

Steven E Lusk

Dustin Lee Dalluge

Daren E Daugaard

Edgar Lotero

The present disclosure relates generally to a two-stage biomass pyrolysis processes that maximize pyrolysis vapor yield from a lignocellulosic biomass while being conducive to commercial-scale throughput of biomass. A lignocellulosic feedstock is first pyrolyzed in a reactor first stage comprising at least one auger at a temperature and residence time that produces pyrolysis vapors derived predominantly from cellulose and hemi-cellulose fractions of the feedstock. Partially-pyrolyzed feedstock from the reactor first stage is then pyrolyzed in a reactor second stage at a higher temperature for an additional residence time to produce additional pyrolysis vapors that are predominantly derived from lignin. Certain embodiments arrange multiple reactor first stages around a single reactor second stage.

Two-stage biomass pyrolysis

This disclosure relates to the fast pyrolysis of organic matter. More specifically, it relates to the catalytic modification of vapors created during the fast pyrolysis of organic matter to create transportation fuel or a transportation fuel component. At least a first portion of pyrolysis vapors is catalytically stabilized or converted, then combined with a portion of raw, unconverted bio-derived pyrolysis vapors at a temperature and pressure sufficient for molecules of the combined vapors to react and produce hydrocarbons of increased molecular weight that are suitable for use as a hydrocarbon transportation fuel or component thereof.

Processes for pyrolysis vapor upgrading

The present disclosure relates generally to two-stage biomass pyrolysis systems configured to maximize pyrolysis vapor yield from a lignocellulosic biomass while being conducive to commercial-scale throughput of lignocellulosic biomass. The system includes a reactor first stage comprising at least one auger pyrolyzes a lignocellulosic feedstock at a temperature and residence time that produces pyrolysis vapors derived predominantly from cellulose and hemi-cellulose fractions of the feedstock. A reactor second stage is configured to partially-pyrolyzed feedstock from the reactor first stage at a higher temperature for an additional residence time to produce additional pyrolysis vapors that are predominantly derived from of lignin. Certain embodiments arrange multiple reactor first stages around a single reactor second stage.

Systems for two-stage biomass pyrolysis

The present disclosure relates generally to novel biomass pyrolysis processes and systems that decrease entrainment of char and other contaminants with the pyrolysis vapors as a direct consequence of the biomass feedstock comprising particles that are larger than a defined minimum diameter. The biomass feedstock may optionally be compressed to form feedstock pellets that are larger than a defined minimum diameter.

Growing community of inventors

Houston, TX, United States of America

Johnathan T Gorke