Pacific Scientific Energetic Materials Company

USA as Represented by Secretary of the Navy

US Government as Represented by the Secretary of the Army

Sri International

John William Fronabarger

Michael D Williams

Jon G Bragg

William B Sanborn, Jr

Jason B Pattison

Michael E Sitzmann

Neha Mehta

Bradley Sleadd

Lily F W Walsh

Jeffrey C Bottaro

Mark A Petrie

Gartung Cheng

Robert Nicholas Renz

Magdy Bichay

Jerry S Salan

Patrick A Caruana

Steven H Marino

Karl Oyler

Matthew L Jorgensen

Andrew G Pearsall

Akash Shah

John Marin

Pamela Tran

R Hunter Muir

Thomas Matthias Klapötke

Davin Glenn Piercey

Robert Holderman

Kin Yee

Lily FW Walsh

Described are energetic compositions formed of a 5,5′-bistetrazole salt and a perchlorate salt, in which the energetic composition is a co-precipitated product. The 5,5′-bistetrazole salt and the perchlorate salt can be dipotassium 5,5′-bistetrazole and potassium perchlorate. The energetic composition can have a particle size distribution between 1-50 micron and/or a mean volume diameter of less than 30 micron. In a low energy electro-explosive device, an ignition element is at least partially surrounded by an acceptor formed of this energetic composition, and the ignition element can be a bridgewire, a thin film bridge, a semiconductor bridge, or a reactive semiconductor bridge.

Non-conductive pyrotechnic mixture

The present invention is directed to a method for preparing 5-nitrotetrazolate using a strongly acidic ionic cation exchange resin that has improve yields over prior art methods. The methods disclosed herein can be used either in a batch process or continuous flow reactor. In one exemplary process, starting material sodium 5-aminotetrazolate in solution is added into a reaction vessel containing a strongly acidic ionic cation exchange resin to facilitate production of 5-nitrotetrazolate. Multiple reactors containing resins may be connected in series to improve 5-nitrotetrazolate yields and purity levels.

Method for preparing sodium nitrotetrazolate using cation exchange resin

Described are methods for purifying a 5-nitrotetrazolate solution with a copper(II) modified cation exchange resin. The method can be performed as a stand-alone system or as a system integrated into a continuous flow reactor.

Purification of flow sodium 5-nitrotetrazolate solutions with copper modified cation exchange resin

Described are methods of preparing silver azide comprising reacting a silver salt, an azide salt, ammonium hydroxide, and a hydrolysable ester at an elevated temperature.

Method for preparation of silver azide

Lead free microdet electric detonators comprising a bridgewire having milled DBX-1 as a spot charge and unmilled DBX-1 as the intermediate material. Such improved microdet electric detonator is free of lead azide and lead styphnate, but with comparable stability, power and sensitivity to current lead-based M100 electric detonators.

Electric detonator with milled and unmilled DBX-1

Described are methods for preparing salts of 5-nitrotetrazolate that include reacting aqueous solutions of 5-aminotetrazole, an acid, and sodium nitrite in a continuous flow system at an ambient temperature.

Facile method for preparation of sodium 5-nitrotetrazolate using a flow system

Described are methods for preparing salts of 5-nitrotetrazolate that include reacting aqueous solutions of 5-aminotetrazole, an acid, and sodium nitrite in a continuous flow system at an elevated temperature.

Facile method for preparation of 5-nitrotetrazolates using a flow system

Described are methods for preparing salts of 5-nitrotetrazolate by reacting 5-aminotetrazole, an acid, and sodium nitrite in water in a batch reaction at an elevated temperature. As examples, the acid is nitric acid, sulfuric acid, perchloric acid, or hydrochloric acid, and the elevated temperature is at or above 65&#xb0; C.

Facile method for preparation of 5-nitrotetrazolates using a batch system

Described are methods for preparing copper(I) 5-nitrotetrazolate, which include reacting copper(II) sulfate pentahydrate, sodium nitrite, 5-aminotetrazole, and at least one of nitric acid and urea in water.

Method for preparation of a lead-free primary explosive

A batch reactor process for the synthesis of potassium 5,7-dinitro-[2,1,3]-benzoxadiazol-4-olate-3-oxide (KDNP) from 3-bromo-2,4,6-trinitroanisole (ETNA) includes adding BTNA to a reaction vessel containing potassium azide (KN) and water (HO). The resulting mixture is heated to 90&#xb0; C. followed by cooling to room temperature and agitating the final solution. The precipitate KDNP product is recovered by filtration.

Single reaction vessel process for synthesis of salts of DNP

The present disclosure sets forth the compound 3-azidopicric acid and a method of making the same. The method of producing 3-azidopicric acid is a two step reaction process of first reacting 3-aminopicric acid with sulfuric acid and sodium nitrite, and then reacting the result of the first step with phosphoric acid and sodium azide. Additionally described is a method of producing KDNP (4,6-dinitro-7-hydroxybenzofuroxan, potassium salt), by reacting 3-AzPA with potassium bicarbonate.

3-azido-2,4,6-trinitrophenol, method of making, and method of transforming

Embodiments of materials suitable for use as a replacement for Tetrazene and methods of preparing such materials are described. In one embodiment, the material comprises MTX-1, as well as simple salts or complexes derived therefrom. The methods of preparing such materials include combining Tetrazene and an acid to form a suspension, where the acid is nitric acid, sulfuric acid, perchloric acid, or hydrochloric acid. A nitrite salt may be added to the suspension, where the nitrite salt is sodium nitrite, lithium nitrite, potassium nitrite, an aqueous solution of sodium nitrite, an aqueous solution of lithium nitrite, or an aqueous solution of potassium nitrite. In some embodiments, the suspension is stirred until the suspension has a white appearance.

Alternative to tetrazene

Embodiments of the present subject matter provide a compound and material that may be used as a lead-free primary explosive. An embodiment of the present subject matter provides the compound copper(I) nitrotetrazolate. Certain embodiments of the present subject matter provide methods for preparing lead-free primary explosives. The method includes: providing cuprous salt; providing water; providing 5-nitrotetrazolate salt; combining the cuprous salt, water and 5-nitrotetrazolate salt to form a mixture; and heating the mixture. The method may also include providing cuprous chloride and providing sodium 5-nitrotetrazolate. Certain embodiments of the present subject matter also provide methods for preparing copper(I) nitrotetrazolate. The method includes: providing cuprous salt; providing water; providing 5-nitrotetrazolate salt; combining the cuprous salt, water and 5-nitrotetrazolate salt to form a mixture; and heating the mixture. The method may also include providing cuprous chloride and providing sodium 5-nitrotetrazolate.

Lead-free primary explosive composition

Described are compounds and materials that may be used as a lead-free primary explosive, such as copper(I) nitrotetrazolate. Copper(I) nitrotetrazolate may he prepared by a process comprising the steps of: combining cupric salt, water and 5-nitrotetrazolate salt to form a mixture, heating the mixture, adding a reducing agent and stirring with continued heating. The method may also include combining cupric chloride, sodium 5-nitrotetrazolate and sodium ascorbate.

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Sun Lakes, AZ, United States of America

John William Fronabarger