Kimberly-Clark Worldwide, Inc.

Kimberly-Clark Corporation

John W Hoffman

Karl R Dehn

John J Garcia

Michael D Meisner

Patrick J Nahm

Methods for forming absorbent articles and side seam bonds of absorbent articles are described. In one embodiment, a method of forming absorbent articles may comprise advancing webs, coupling absorbent cores to the webs intermittently to form open absorbent article chassis, folding the absorbent article chassis, forming a first side seam bond first bond pair between a first region of the webs and a second region of the webs with a first ultrasonic horn, forming a second side seam bond of the bond pair between the first region and the second region with a second ultrasonic horn, the first bond being associated with a first absorbent article chassis and the second side seam bond being associated with a second absorbent article chassis, and cutting the folded absorbent article chassis between the first bond and the second bond to separate the first absorbent article chassis from the second absorbent article chassis.

Manufacturing processes for absorbent articles with improved side seam bonding

A method and apparatus for stretching an elastic member and applying it to an article web include a pair of wheels that rotate the elastic member. In particular, the pair of wheels engages the elastic member at an entry location on the pair of wheels and rotates the elastic member from the entry location to an exit location on the pair of wheels. In addition, an absorbent article may include at least one elastic member provided by the method and apparatus.

Method and apparatus for applying an elastic member

An apparatus and method are disclosed for securing elastic to a flexible backing for use in catamenial pads. The apparatus includes means for feeding the backing sheet onto a first drum having a plurality of surface grooves formed therein. The backing sheet is pulled into each of the grooves such as by a vacuum. A strip of elastic is then placed across each of the grooves and anchored at its respective ends. The backing sheet is then drawn off of the drum and extended so that the elastic is stretched to overlay the backing sheet. The apparatus further includes means for adhering portions of the elastic intermediate the anchored ends to the backing sheet while the elastic is in its extended position. The method for applying the elastic material to the backing sheet uses the apparatus discussed above.

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Appleton, WI, United States of America

John W Hoffman