Whirlpool Corporation

Whirlpool Patents Company

John W Euler

Jim J Pastryk

Anthony H Hardaway

Sheryl L Farrington

Mark Bradley Kovich

Robert J Pinkowski

Nihat O Cur

Kenneth N Whah

John Carl Aldrin

Devinder Singh

Phalguni S Roy

Jeanne C Van Newenhizen

John M Hunnell

Richard V Oney

Raymond A Kaczmarek

Robert Harlan Nehrig

Anthony H Haraway

This invention relates a control for an automatic washer incorporating a spray pretreatment or stain care cycle. In order to manage the occurrence of the condition of suds lock, the state of the washing machine related to the suds lock condition during spray pretreatment is determined by one or more of a number of methods. With this information concerning the state of the spray pretreatment process, the occurrence of suds lock can be ascertained and the cycle can be controlled accordingly to minimize negative effects resulting from a prolonged suds lock condition. Additionally, with certain information related to the occurrence of suds lock, steps can be taken during the spray pretreatment portion of the cycle to avoid the condition of suds lock altogether. Using the same primary process for measuring suds lock, load size can also be ascertained. Information about load size can be used to control the wash cycle.

Control for an automatic washer with spray pretreatment

Control for and automatic washer with spray pretreatment

An agitator for a clothes washer having radially extending vanes and a slide member between the vanes. Vanes extend from the barrel portion of the agitator toward the outer perimeter of the skirt. The vanes have a base toward the barrel and a tip toward the outer perimeter of the skirt. The vanes have a right and a left side with each side having multiple planar faces for maximizing tip deflection. The pivot point, or connection point, of the base to the agitator has been lowered by connecting it to the center ring area of the skirt. Thus, vane breakage is reduced without decreasing washability. Slide members having a downward slope extend from the agitator barrel to the skirt at a slope less steep than the center ring area, but more steep than the slope of the skirt. These members move clothes from the barrel outward toward the perimeter of the skirt.

Recessed vane dual action agitator

Agitator for automatic washer

A vertical axis washer is provided with a rotatable wash basket that has one or more inwardly directed baffles, but no central agitator structure. Surfaces are provided in association with the baffles, which may be in the form of ramps on the bottom wall of the basket, to cause the fabric load within the washer to move up the side of the basket wall and to slide along the baffles in a swirling motion as the basket is accelerated and decelerated during the washing cycle, which causes the fabric to be flexed and rearranged in the basket. This washer construction is particularly suited to be used in conjunction with a concentrated detergent solution wash cycle.

Vertical axis washer

In an automatic washer including a perforate wash basket, valves are provided which restrict the fluid flow through the perforations during portions of the wash cycle when the basket is stationary or slowly rotating or oscillating, but permit extraction and fluid flow therethrough during higher spin speeds. These valves may take the form of individual elastomeric sheet-like components which are attached around the basket, or they may be grouped into functional units occupying larger areas, such as bands or sheets of elastomeric material. The valve openings are formed as slits or cuts in the elastomeric material.

Slit valve for automatic washer

The present invention contemplates a rinse process which can be used with any wash cycle, but which has particular utility following a wash cycle have a highly concentrated detergent solution. The method of rinsing fabric provided by the present invention is useful in a washer having a wash chamber rotatable about a horizontal axis. The steps undertaken in the method begin with loading fabric to be washed into the wash chamber of the washer. The fabric is then washed in a detergent solution while rotating the wash chamber about its horizontal axis for a first period of time. Next the detergent solution is drained from the wash chamber. The fabric is then rinsed by adding water to the wash chamber while spinning the wash chamber at a speed to effect less than a one gravity centrifugal force on the fabric such that the fabric will tumble within the wash chamber as it spins. Finally, the wash chamber is drained of the rinse water.

Tumble method of rinsing fabric in a horizontal axis washer

An improved wash process is provided wherein during a low speed spin portion of the wash process, the wash chamber or wash basket is rotated about its horizontal axis at a spin speed to effect less than a one gravity centrifugal force on the fabric such that the fabric will tumble in the wash chamber. During this tumbling action a recirculating spray of highly concentrated detergent solution, preferably in the range of at least 0.5% to 12% by weight is directed onto the fabric for a first period of time. After the first period of time, the detergent solution is diluted somewhat, although the concentration remains above a normal concentration of 0.06 to .28%. The wash chamber will again be spun to effect less than a one gravity centrifugal force on the fabric such that the fabric will tumble in the wash chamber. The lesser concentrated detergent solution will then be recirculated on to the fabric during a second time period.

Tumbling method of washing fabric in a horizontal axis washer

A method of washing fabric in a washer having a wash chamber rotatable about a vertical axis and charged with a detergent solution is provided. The wash chamber is rotated about its vertical axis a number of revolutions sufficient to cause the fabric and detergent solution within the wash chamber to rotate at a speed approximately the same as the wash chamber. The wash chamber is periodically decelerated to cause the fabric and detergent solution to move relative to the wash chamber due to rotational inertia of the fabric and detergent solution. The fabric is caused to tumble within the wash chamber by impinging the fabric on structures in the wash chamber as the fabric is moving relative to the wash chamber. The steps of rotating, decelerating, and tumbling are repeated for a predetermined first period of time. A recirculating spray of concentrated detergent solution is directed on to the fabric during the first period of time as the fabric is rotating with and tumbling in the wash chamber. Finally, the detergent solution is removed from the fabric by spinning and draining the wash chamber.

Method of washing fabric articles in a vertical axis washer

The present invention contemplates a rinse process which can be used with any cycle, but which has particular utility following a wash cycle have a highly concentrated detergent solution. The method of rinsing fabric provided by the present invention is useful in a washer having a wash chamber rotatable about a horizontal axis. The steps undertaken in the method begin with loading fabric to be washed into the wash chamber of the washer. The fabric is then washed in a detergent solution while rotating the wash chamber about its horizontal axis for a first period of time. Next the detergent solution is drained from the wash chamber. The fabric is then rinsed by adding water to the wash chamber while spinning the wash chamber at a speed to effect more than a one gravity centrifugal force on the fabric such that the fabric will not tumble within the wash chamber as it spins. Finally, the wash chamber is drained of the rinse water.

Spin method of rinsing fabric in a horizontal axis washer

An improved wash process is provided for a horizontal washer wherein a concentrated detergent solution is applied to a spinning wash load, the load is spun to effect a greater than one gravity force to maintain the clothes load against the basket wall, and the concentrated detergent solution is recirculated through the clothes load for a first period of time. After the first period of time, the detergent solution is diluted somewhat, although the concentration remains above a normal concentration of 0.06 to 0.28%. The wash chamber will then be spun to effect less than a one gravity centrifugal force on the fabric such that the fabric will tumble in the wash chamber. The lesser concentrated detergent solution will then be recirculated on to the fabric during a second time period.

Spin method of washing fabric in a horizontal axis washer

A method for rinsing a textile wash load is provided for use in a vertical axis washing machine in which a plurality of initial spray rinses are used in which the released water is discharged directly to drain and a plurality of subsequent spray rinses are used in which the water is recirculated through the spinning clothes load for a predetermined length of time before being discharged to drain. Enhanced detergent and soil removal with less water usage is achieved with this method.

Spray rinse process for vertical axis automatic washer

An automatic washer having an improved sump formed in a bottom wall of the wash tube. The sump acts a collection zone for wash liquid and is spaced a sufficient distance from the wash basket and has sufficient capacity such that it can collect sufficient amount of wash liquid therein to present a constant supply of wash liquid to the pump while preventing the collected wash liquid from coming in contact with the basket while in the collection zone. The sump has a rear wall which forms a chord of the tube and a front wall which is flush with the circumferential wall of the tube. The sump also has a sloping bottom wall which communicates at a lowest portion thereof with the suction inlet of the pump, which the sump overlies.

Growing community of inventors

St. Joseph, MI, United States of America

John W Euler