General Electric Company

John W Daly

Kenneth A Darrow

Paul Harriman Kydd

A method of forming an airfoil-shaped body is described which includes providing a core with cooling channels recessed into the surface thereof, affixing a calendered multilayer flexible mesh screen substrate to the surface of the core, applying braze alloy and brazing the assembly thereby filling completely the mesh screen pores and bonding further the mesh member substrate to the core, and applying an erosion-corrosion resistant layer over the brazed mesh member substrate completing the airfoil-shaped body.

Method of manufacture of cooled airfoil-shaped bucket

Airfoil-shaped bucket cores having grooves recessed into the surfaces thereof must be covered with an outer layer to provide the requisite aerodynamic and wearing surface and to define the cooling passages. In order to apply this outer layer by flame spraying (or comparable method of particle deposition), the core surface is first covered with a substrate layer. This substrate layer is provided with means by which later-applied surface coating material will be anchored in place. Thereafter, the outer material is applied (as by flame spraying, for example) and the surface thereof is ground and polished to dimension as may be needed.

Method of manufacture of cooled turbine or compressor buckets

Stirrer construction adapted for both vertical and rotational movements is described for use in a fixed bed coal gasifier. Rabble arms projecting from a depending shaft are arranged as an upper and a lower set. The rabble arms in the lower set each present shear edges at and adjacent the tips thereof in order to be lowered into the ash zone, when desired, to break away the hard sintered masses that tend to develop along the wall there. Also, the lower set of rabble arms is designed for use in the combustion ('hot') zone to break up or loosen clinker formation with minimum damage to the ceramic liner in this portion of the gasifier. The rabble arms in the upper set are longer than the rabble arms in the lower set and extend closer to the wall of the gasifier being used both in order to center the stirrer shaft and to stir the upper regions of the coal bed.

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Quaker Street, NY, United States of America

John W Daly