The Robbins Company

Z C Mines Pty. Ltd.

John Turner

David B Sugden

Robert J Boyd

Thomas M Hartman

John G Moore

Gerald L Dollinger

Brian B Khalighi

Lok Home

Neil J Dahmen

A tunnel boring machine is provided comprising a cutter head, a main beam, a first, second, and third shield; and a ground conditioning work zone within the first shield, a gripper assembly, a segment erector arm for lining the tunnel, and at least one propulsion mechanism. The ground conditioning work zone includes at least one probing device for probing the terrain ahead of the cutter head. The first shield is configured to be retracted relative to the second shield to provide access for the ground conditioning work zone to apply at least one ground support device. The at least one propulsion mechanism moves the cutter head, the first and the second shield forward while the third shield and the gripper assembly remain stationary. The ground support devices can include filling a hole with a ground conditioning agent; and placing a bolt, ring beam, mesh, or shotcrete in/on the tunnel wall.

All-conditions tunnel boring machine

Mining apparatus is disclosed in which a cutting wheel supporting a plurality of roller-cutters rotates about a horizontal axis and is supported on a slewing boom for cutting a tunnel with a flat floor and roof and elliptical walls as it slews across a mining face. The slewing boom is supported on a main beam assembly, the front end of which rests on powered crawler tracks and the rear end of which passes through a gripper assembly which may be clamped between the floor and roof of the tunnel, and against which the main beam assembly may be urged forward for engaging the roller-cutters with the mining face. A preload crawler is urged against the roof of the tunnel above the powered crawler tracks to locate the main beam assembly rigidly relative to the tunnel such that the roller-cutters may cut the rock in the mining face with minimal loss of cutting force due to vibration. Apparatus for automatically controlling one or more of cutter penetration depth, cutter penetration rate and cutter slew rate, which includes a sensor for sensing a given mining machine parameter, a processor for processing the given mining machine parameter to provide one or more of an optimum cutter penetration depth, cutter penetration rate or cutter slew rate value, and a controller for controlling one or more of cutter penetration depth, cutter penetration rate and cutter slew rate based on the derived optimum value.

Method and apparatus for automatically controlling a mining machine

Mining apparatus is disclosed in which a cutting wheel supporting a plurality of roller-cutters rotates about a horizontal axis and is supported on a slewing boom for cutting a tunnel with a flat floor and roof and elliptical walls as it slews across a mining face. The slewing boom is supported on a main beam assembly, the front end of which rests on powered crawler tracks and the rear end of which passes through a gripper assembly which may be clamped between the floor and roof of the tunnel, and against which the main beam assembly may be urged forward for engaging the roller-cutters with the mining face. A preload crawler is urged against the roof of the tunnel above the powered crawler tracks to locate the main beam assembly rigidly relative to the tunnel such that the roller-cutters may cut the rock in the mining face with minimal loss of cutting force due to vibration.

Cutter wheel assembly for mining machine

A mobile mining machine for cutting a tunnel in rock has a wheel-like cutterhead assembly supported by a pitch boom assembly that causes movement of the cutterhead assembly in the vertical plane. A swing boom assembly supports the pitch boom assembly and is supported by the main frame of the mobile mining machine. In one embodiment the swing boom assembly has a pivot axis that is tilted from vertical and swings the cutterhead and the pitch boom during mining to cut a tunnel having a wide, flat floor. During mining, a gripper assembly having a floor gripper shoe and a roof gripper shoe brace the mobile mining machine in the tunnel. Thrust is provided by thrust cylinders located between the gripper shoes and the main beam. Extension of the thrust cylinders moves the cutterhead assembly, main beam, and rear portion of the mobile mining machine forward relative to the gripper assembly due to slidable engagement of the main beam and gripper assembly. During re-gripping, the gripper cylinders and thrust cylinders are retracted, causing forward movement of the gripper assembly with respect to the main beam and rear portion of the machine.

Mobile mining machine having tilted swing axis and method

Mining apparatus in which a cutting wheel supporting a plurality of roller-cutters rotates about a horizontal axis and is supported on a slewing boom for cutting a tunnel with a flat floor and roof and elliptical walls as it slews across a mining face. The slewing boom is supported on a main beam assembly, the front end of which rests on powered crawler tracks and the rear end of which passes through a gripper assembly which may be clamped between the floor and roof of the tunnel, and against which the main beam assembly may be urged forward for engaging the roller-cutters with the mining face. A preload crawler is urged against the roof of the tunnel above the powered crawler tracks to locate the main beam assembly rigidly relative to the tunnel such that the roller-cutters may cut the rock in the mining face with minimal loss of cutting force due to vibration.

Transport apparatus and method of forming same

A gantry-type mobile mining machine includes a cutterwheel having an axis of rotation substantially parallel to the tunnel work face and carried by a boom assembly pivotally movable about an axis also substantially parallel to the tunnel work face and to the cutterwheel axis of rotation. A rotation assembly supports the boom assembly and cutterwheel and causes rotation of the cutterwheel and the boom assembly about an axis substantially perpendicular to the tunnel work face and to the cutterwheel axis of rotation, so that radial motion of the cutterwheel is possible in any desired direction generally parallel to the tunnel work face. A traverse assembly supported on a frame causes traverse movement of the cutterwheel, boom assembly and rotation assembly on the frame. Thrust cylinders thrust forward as a unit the cutterwheel, boom assembly and rotation assembly relative to the frame. A holding assembly secures the frame in the tunnel during thrusting by the thrust cylinders. A transport assembly supports and moves the frame of the machine during repositioning and tramming of the machine relative to the work face.

Gantry-type mobile mining machine

A tunnel boring machine including the following elements: (a) a full face rotary cutterhead; (b) a cutterhead support on which the cutterhead is mounted; (c) a gripper system carried by a gripper support frame for reacting thrust, steering, roll correction, and torque forces; (d) a conveyor system for transporting muck from behind the rotary cutterhead to a dump point rearwardly of the machine; (e) primary propel cylinders for advancing the cutterhead which are mounted between the gripper support frame and the cutterhead support, the primary propel cylinders consisting of a series of at least three pairs of double acting hydraulic cylinders arranged annularly in equally spaced apart locations and in a series of V-shaped configurations between the gripper support frame and the cutterhead support, each such pair of primary propel cylinders having an included angle between the cylinders of about 15.degree. and 60.degree. and with a line bisecting the included angle between the cylinders extending generally parallel to the longitudinal centerline of the machine; and (f) a hydraulic control system for controlling the pairs of primary propel cylinders to effect (1) axial forward thrust on the cutterhead by simultaneous actuation of all the primary propel cylinders while transmitting the reaction torque exerted on the cutterhead support by rotation of the cutterhead, (2) steering of the cutterhead support and the cutterhead by selective actuation of only a portion of the primary propel cylinders, and (3) roll corrections of the cutterhead support and the cutterhead by selective actuation of alternate members of the primary propel cylinders.

Growing community of inventors

Renton, WA, United States of America

John Turner