Hughes Aircraft Company

John T Kenna

Joseph A Wysocki

Stephen W McCahon

Michael R Vince

Bryan F Berlin

Donald G Cawelti

An optical fiber fusion splicer apparatus (20) comprises a laser power source that produces a laser beam (32) having a laser beam axis (26). The laser power source includes a laser (22), a shutter (28) that controllably blocks and passes the laser beam, and an optical system (30) that expands the diameter of the laser beam. A parabolic mirror (34) has its axis coincident with the laser beam axis (26) and a bore (48) therethrough coincident with the laser beam axis (26). Optical fiber clamps (42, 46) hold the two optical fibers (40, 44) with their axes coincident with the laser beam axis (26) and their ends (62, 64) at the focal point (38) of the parabolic mirror (34). A sensor (82) measures the power reaching the optical fiber ends (62, 64) at the focal point (38) of the parabolic mirror (34), and a controller (72) controls the power level of the laser (22) responsive to the power measured by the sensor. The alignment of the optical fibers (40, 44) is sensed, preferably by a reflective device (74) that measures their internal reflectance or a video camera (68) that images their peripheries, and the optical fiber ends (62, 64) are aligned responsively.

Optical fiber laser fusion splicer

A laser beam (12) scans a filament (8) being wound onto a bobbin (42) sensing the winding angle of attack .beta. and on determining a variance of the angle from a predetermined desired angle generating a signal in a filament position monitor and control (38) for energizing a bobbin carriage drive (40) to correct the winding angle .beta.. Additionally, the laser beam (12) can scan filament (18) before it becomes the last winding on the bobbin (42) and on a climb-back or gap occurring the filament position monitor and control (38) reverses the spindle drive (41) to remove the climb-back or gap and then reassumes normal carriage drive (40) and spindle drive (41).

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Thousand Oaks, CA, United States of America

John T Kenna