Collins Aikman Corporation

John T Hayes

Leigh C Woodall, Jr

Robert G Currier

This invention relates to a loop pile fabric comprising a backing fabric and resilient pile yarns interengaged with said backing fabric at spaced intervals and extending from one face thereof to form a pile comprised of a multiplicity of pile loops. The fabric is characterized by the pile loops extending substantially upright from the backing fabric and being randomly oriented relative to one another to provide a random appearance and a substantially non-directional grain to the pile. The fabric is further characterized by the density of the pile loops and the size of the pile yarns forming the pile loops being such that each pile loop has the major portion thereof out of contact with the adjacent surrounding pile loops and substantially the totality of each pile loop is readily visible to provide substantial void volume within the pile of the fabric.

Loop pile fabric

A paint roller particularly suited for texture painting and comprising a cylindrical core and a pile fabric covering secured to the cylindrical core, said pile fabric covering comprising a backing fabric and pile yarns interengaged with said backing fabric and extending from one face thereof to form a pile comprised of a multiplicity of upright pile loops, the density of the pile loops and the size of the pile yarns forming the loops being such as to render substantially the totality of each loop readily visible and to provide substantial void volume within the pile of the fabric for receiving and holding paint therein, said pile yarns each comprising a multifilament core and a polymeric coating forming a continuous sheath about the core and presenting the appearance of a monofilament pile yarn, said multifilament cores and sheath coatings cooperating to provide such flexural properties to the pile loops that the loops normally extend in a self-supporting, upright orientation from the backing fabric and are resiliently urged to such upright orientation upon the removal of pressure applied to the surface of the pile fabric, and wherein the flexural properties of the pile loops permit readily moving the pile loops from the upright orientation toward the flattened position upon pressure being applied to the pile surface during painting and thereby facilitating release of paint from within the pile.

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Durham, NC, United States of America

John T Hayes