Xerox Corporation

John T Dilko

John S Chambers

Steven J Grammatica

Mark S Thomas

Alan B Mistrater

Rachael A Forgit

John K Williams

Richard C Petralia

Timothy J Leenhouts

Edward C Williams

Roger T Janezic

April M Mattox

Peter J Valianatos

Leslie B Cummins

John J Darcy

Robert S Foltz

Gene W O'Dell

Richard J Manzolati

David P Rich

A process for dip coating drums comprising providing a drum having an outer surface to be coated, an upper end and a lower end, providing at least one coating vessel having a bottom, an open top and a cylindrically shaped vertical interior wall having a diameter greater than the diameter of the drum, flowing liquid coating material from the bottom of the vessel to the top of the vessel, immersing the drum in the flowing liquid coating material while maintaining the axis of the drum in a vertical orientation, maintaining the outer surface of the drum in a concentric relationship with the vertical interior wall of the cylindrical coating vessel while the drum is immersed in the coating material, the outer surface of the drum being radially spaced from the vertical interior wall of the cylindrical coating vessel, maintaining laminar flow motion of the coating material as it passes between the outer surface of the drum and the vertical interior wall of the vessel, maintaining the radial spacing between the outer surface of the drum and the inner surface of the vessel between about 2 millimeters and about 9 millimeters, and withdrawing the drum from the coating vessel.

Immersion coating process

Apparatus for dip coating comprising a drum having an outer surface to be coated, an upper end and a lower end, at least one coating vessel having a bottom, an open top and a cylindrically shaped vertical interior wall having a diameter greater than the diameter of the drum, an inlet at the bottom of the vessel, the inlet adapted to feed flowing coating fluid into the vessel, a mandrel adapted to maintain the outer surface of the drum in a concentric relationship with the vertical interior wall of the cylindrical coating vessel while the drum is immersed in the flowing coating material, the outer surface of the drum being radially spaced from the vertical interior wall of the cylindrical coating vessel, and at least one flow regulating member adapted to maintain laminar flow motion of the coating material as the fluid passes between the outer surface of the drum and the vertical inner wall of the vessel.

Immersion coating apparatus

A method for applying a coating solution onto a substrate to form a coated portion thereon includes a dipping device for dipping and removing the substrate into and from the coating solution; and a heating device for inductively heating the substrate while the dipping device removes the substrate from the coating solution to uniformly dry an inner surface of the coated portion, the inner surface being adjacent to the substrate. The method advantageously may include a drying device for blowing hot gases onto the coated portion of the substrate while the dipping device removes the substrate from the coating solution. The drying device for blowing hot gases onto the coated portion of the substrate includes a plurality of slits arranged so that a plurality of hot gas streams flowing through corresponding ones of the plurality of slits impinge and exert a gas pressure on the coated portion, the plurality of slits being arranged so that a collective gas pressure from all hot gas streams is uniformly applied across the coated portion along a transverse direction so that the coated portion is squeezed to a uniform thickness as the dipping device removes the substrate.

Method for applying a coating solution

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Fairport, NY, United States of America

John T Dilko