Rockwell Automation Technologies Incorporated

John Strohmenger

David Alan Vasko

Taryl Jon Jasper

Sujeet Chand

Jessica Lin Korpela

Rainer Hessmer

Juan Asenjo

Joseph A Harkulich

Edward Alan Hill

Bradford Henry Hegrat

John Dyck

Stephen Nawalaniec

Jenifer Rydberg Wright

Sal Conti

Jan Pingel

Matthew W Fordenwalt

Douglas B Weber

Stephen L Hickox

Salvatore T Conti

Clifford J Whitehead

Joseph Alan Kann

Juan L Asenjo

A cloud-based simulation generation service collects industrial data from multiple industrial customers for storage and analysis on a cloud platform. The service employs a simulation generator component that analyzes data to facilitate generating a simulation model that simulates an industrial automation system, including simulating or emulating industrial devices, industrial processes, other industrial assets, or network-related assets or devices, and their respective interrelationships with each other. The simulation generator component also analyzes modification data to facilitate generating a modified simulation model that simulates the industrial automation system based on the modification. The simulation generator component performs operation simulations using the simulation model or modified simulation model to facilitate determining whether making the modification is appropriate, determining or predicting performance of a modified industrial automation system, determining compatibility of a modification with an industrial automation system, or determining or predicting performance of the industrial automation system when processing a work order.

Using cloud-based data for industrial simulation

A cloud-based modeler component that generates interactive models of an industrial automation system(s) (IAS(s)) is presented. An interactive model facilitates remote viewing of, interaction with, troubleshooting of problems with, or optimization of industrial assets of an IAS. The modeler component polls industrial assets via cloud gateways to obtain information relating to the industrial assets to identify industrial assets of the IAS and relationships with other industrial assets or can receive information from a communication device that obtains information relating to legacy industrial assets to identify those legacy assets and their relationships. The modeler component generates an interactive model of the industrial assets of the IAS based on the information. The modeler component also can discover new industrial assets added to the IAS, can receive a pre-deployed model of an industrial asset from the industrial asset or another source, and can incorporate the pre-deployed model in the interactive model.

Modeling of an industrial automation environment in the cloud

A cloud-based analytics engine that analyzes data relating to an industrial automation system(s) to facilitate enhancing operation of the industrial automation system(s) is presented. The analytics engine can interface with the industrial automation system(s) via a cloud gateway(s) and can analyze industrial-related data obtained from the industrial automation system(s). The analytics engine can determine correlations between respective portions or aspects of the system(s), between a portion(s) or aspect(s) of the system(s) and extrinsic events or conditions, or between an employee(s) and the system(s). The analytics engine can determine and provide recommendations or instructions in connection with the industrial automation system(s) to enhance system performance based on the determined correlations. The analytics engine also can determine when there is a deviation or potential of deviation from desired system performance by an industrial asset or employee, and provide a notification, a recommendation, or an instruction to rectify or avoid the deviation.

Cloud-based analytics for industrial automation

A cloud-based performance enhancement service captures and collects data relating to interactions of users with industrial automation systems of multiple industrial customers for storage and analysis on a cloud platform. The service employs a performance enhancement component that analyzes the data to facilitate determining correlations between certain user interactions and favorable performance of an industrial automation system, determining user interactions that are less favorable or unsafe, determining alternative actions that a user can take to achieve a same or similar preferred operational result, generating recommendations relating to the alternative actions, determining or designing components or techniques that can automate a preferred user action, determining improved user assignments in connection with the industrial automation system, and/or generating training modules or presentations based on preferred user actions that can be used to train users to more efficiently interact with an industrial automation system to achieve improved system performance.

Using cloud-based data for industrial automation system training

A cloud-based industrial controller that controls devices, processes, and other assets of an industrial automation system via control algorithms that execute on a cloud platform is presented. A cloud-based collection component collects information from the industrial automation system via cloud gateways associated with the industrial automation system or extrinsic data sources. The cloud-based industrial controller can monitor and analyze the information, generate control instructions based on the analysis results, and communicate the control instructions to the devices, processes, and/or other assets of the industrial automation system to control operation of the industrial automation system. The cloud-based industrial controller also can interface with a industrial plant-based industrial controller, wherein the cloud-based industrial controller can determine supplemental control instructions to the industrial plant-based industrial controller, based on the information, including extrinsic information, to assist in controlling the industrial automation system and control decision-making.

Cloud-based industrial controller

Cloud-based backup provides a back up of an industrial plant comprising an industrial automation system(s) (IAS(s)). A cloud-based backup component comprising a modeler component can generate a model of industrial assets of the IAS(s) and relationships between industrial assets based on information obtained from the industrial assets via cloud gateways, a communication device associated with the IAS(s), or another source. The cloud-based backup component can store the model in a data store to be employed as a backup of the IAS(s) or to be used to configure a new IAS that is the same as or similar to the IAS(s). The model can be stored in the data store in a standardized or an agnostic format, wherein the backup component can translate the model to a format suitable to an IAS for which it is to be implemented based on characteristics associated with the IAS.

Backup of an industrial automation plant in the cloud

A cloud-based virtualization generation service collects industrial-automation-system-related data from multiple industrial automation systems of multiple industrial customers for storage and analysis on a cloud platform. A virtualization management component analyzes the data and generates a virtualized industrial automation system of the industrial automation system based on the analysis results. The virtualization management component updates the virtualized industrial automation system based on operation of, and user interactions with, the industrial automation system. The virtualization management component receives user interactions with the virtualized industrial automation system to facilitate remotely interacting with and/or controlling the industrial automation system and/or generates corresponding control signals that it sends to the industrial automation system to facilitate controlling operation of the industrial automation system. The virtualization management component also customizes a user's view of the virtualized industrial automation system based on user's role, authorization, or location.

Using cloud-based data for virtualization of an industrial machine environment

Cloud-aware industrial devices feed robust sets of data to a cloud-based data analyzer that executes as a service in a cloud platform. In addition to industrial data generated or collected by the industrial devices, the devices can provide device profile information to the cloud-based analyzer that identifies the device and relevant configuration information. The industrial devices can also provide customer data identifying an owner of the industrial devices, contact information for the owner, active service contracts, etc. The cloud-based data analyzer leverages this information to perform a variety of custom analytics on the data and generate reports or notifications catered to the particular industrial assets' optimal performance and business goals of the owner's industrial enterprise, as well as perform real-time decision making and control.

Industrial data analytics in a cloud platform

A cloud-based virtualization generation service collects industrial data from multiple industrial automation systems of multiple industrial customers for storage and analysis on a cloud platform. A virtualization management component (VMC) generates a virtualized industrial automation system of an industrial automation system based on data analysis results. The VMC facilitates remotely controlling the industrial automation system based on user interactions with the virtualized industrial automation system, and updates the virtualized industrial automation system based on collected data relating to the industrial automation system. The VMC customizes a user's view of the virtualized industrial automation system based on a user's role, authorization, location, or preferences, wherein different views of the virtualized industrial automation system with different data overlays are presented on different communication devices of different users. The VMC enables a user to filter data of a virtualized view and share information, including virtual notes, with other users.

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Strongsville, OH, United States of America

John Strohmenger