Borgwarner Inc.

John Sarick

Matthew W Crump

Sean T Kuplen

A number of variations may include a sprocket using one or more slot(s) and/or compressive or elastic material in order to lower the NVH. A number of variations may include a sprocket which isolates the vibrations created by the impact of the chain with the sprocket so that the vibrations are prevented from traveling into the shaft.

Noise, vibration, and harmonics reducing sprocket technology

A gear with a solid metal sleeve for its outer tooth profile is provided. The gear additionally has an inner body of sintered powder metal.

Sleeved sprocket teeth

An apparatus and process for forming compacted powder metal parts having a non-axial undercut feature. An undercut die is located between the upper and the lower dies and contains a plurality of shaped punches aligned in a circular pattern. Each of the shaped punches contains a working edge. The working edges converge to form an inner circumference which creates the undercut feature. The edges of the shaped punches slide with respect to each other to change the size of the inner circumference from a maximum diameter position to a minimum diameter position. During compaction, the rotation of the shaped punches alters the inner circumference to its minimum diameter position thereby forming an undercut in the final compacted part. The retraction of the shaped punches to its maximum diameter position enables the unimpeded removal of the part from the tool set.

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Cortland, NY, United States of America

John Sarick