Carmel Energy, Inc.

John S Sperry

Richard W Krajicek

Robert R Cradeur

Dudley P South, Jr

A method and apparatus for producing a high pressure thermal vapor stream of water vapor and combustion gases for recovering heavy viscous petroleum from a subterranean formation, wherein the method includes directing high pressure combustion gases into a partially water-filled vapor generator vessel for producing therein a high pressure stream of water vapor and combustion gases, and thereafter injecting high quality steam into the high pressure stream of water vapor and combustion gases within the vapor generator vessel to increase the steam-to-combustion gas ratio of the discharge stream produced within the vapor generator vessel, and thereafter flowing the discharge stream into a subterranean formation for enhanced recovery of viscous petroleum therefrom.

Method and apparatus for producing a high pressure thermal vapor stream

An improvement in the method for producing high pressure thermal vapor streams from combustion gases for injection into subterranean oil producing formations to stimulate the production of viscous minerals is described. The improvement involves controlling corrosion in such thermal vapor gases by injecting water near the flame in the combustion zone and injecting ammonia into a vapor producing vessel to contact the combustion gases exiting the combustion chamber.

Method for controlling corrosion in thermal vapor injection gases

Method and apparatus for producing a thermal vapor stream for injecting into a subterranean formation for the recovery of liquefiable minerals therefrom, including a pressure vessel containing a high pressure combustion chamber for producing a heating gas for introduction into a heating gas injector. The heating gas injector is partly immersed in a steam generating section of the pressure vessel such that the heating gas is passed through the steam generating section to produce steam and combustion products which are directed between the pressure vessel and the combustion chamber for simultaneously cooling of the combustion chamber by further heating of the steam and combustion gases.

Method and apparatus for producing thermal vapor stream

A new and improved method and apparatus for burning a hydrocarbon fuel for producing a high pressure thermal vapor stream comprising steam and combustion gases for injecting into a subterranean formation for the recovery of liquefiable minerals therefrom, wherein a high pressure combustion chamber having multiple refractory lined combustion zones of varying diameters is provided for burning a hydrocarbon fuel and pressurized air in predetermined ratios injected into the chamber for producing hot combustion gases essentially free of oxidizing components and solid carbonaceous particles. The combustion zones are formed by zones of increasing diameters up a final zone of decreasing diameter to provide expansion zones which cause turbulence through controlled thorough mixing of the air and fuel to facilitate complete combustion. The high pressure air and fuel is injected into the first of the multiple zones where ignition occurs with a portion of the air injected at or near the point of ignition to further provide turbulence and more complete combustion.

Combustion chamber and thermal vapor stream producing apparatus and

A thermal process for recovering heavy viscous petroleum from a subterranean hydrocarbon formation having low relative permeabilities to water and oil wherein a well bore penetrating the formation and surrounding subterranean strata are initially heated by injecting a heated fluid containing steam into the well and simultaneously venting a portion of the fluid at the surface to lift any condensed liquids forming in the well bore towards the surface to keep the well essentially free of condensed fluids. The well injection and venting are continued until the well and surrounding subterranean strata are heated sufficiently for the heated fluid to be injected into the formation without condensed liquids forming in the well at a rate greater than the formation can accept. The heated fluid is then injected directly into the formation at a high injection rate to raise the formation temperature to a desired level, followed by withdrawing the resulting heated petroleum therefrom through the well.

Thermal process for recovering viscous petroleum

A new and improved process for the recovery of heavy viscous petroleum from a subterranean formation is disclosed. A heated fluid comprising steam and a heated non-condensable gas is injected into the formation through a penetrating well at an initial predetermined injection rate until the injection rate diminishes to a predetermined level. The injection is then discontinued and a heated non-condensable gas is immediately injected into the formation through the well until the injection rate thereof reaches a desired level. The steam-gas mixture and heated non-condensable gas are then alternately injected in sequence until the steam-gas mixture can be injected into the formation continuously at a desired injection rate and the formation and petroleum have been heated to a predetermined extent. The heated, mobile petroleum is then recovered by withdrawal through the well in a conventional manner. The process is particularly useful for the recovery of heavy viscous petroleum from a formation having low permeabilities to oil and water.

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Houston, TX, United States of America

John S Sperry