3m Innovative Properties Company

Minnesota Mining and Manufacturing Company

John Russell Mlinar

Gary William Schukar

Donald S Oblak

George M Stout

James G Homan

Larry R Wright

Paul M Fettig

Mark Hyland Smith

Steven Mark Spicer

Satinder K Nayar

Donald L Pochardt

Daniel M Pierpont

Ronald W Gerdes

Jimmy Minh Le

Shane Shanhong Mao

Anton F Jachim

Kim B Saulsbury

Warren D Eaton

Craig G Markell

Claude D Moreau

A system and method for adjusting the gap between a horn and an anvil in an ultrasonic welding system includes the act of positioning a horn proximal to an anvil, so that a gap is established between the horn and the anvil. A force is applied to the horn, so as to urge the horn toward the anvil. A deformable stop is positioned at a location, such that application of the urging force causes a member operatively connected to the horn to abut the deformable stop, and to deform the stop. The urging force is iteratively adjusted during operation of the horn, so as to adjust the extent of the deformation of the deformable stop, and to maintain the gap between the horn and the anvil substantially constant.

Cantilevered bar gap adjustment for an ultrasonic welding system

A resonant, nodal mount suitable for linear horns.

Resonant nodal mount for linear ultrasonic horns

An ultrasonic rotary welding apparatus and methods of using the same are disclosed. The ultrasonic welding device includes an ultrasonic horn and an anvil. The ultrasonic horn is constrained by a mounting system. The mounting system permits the horn to exhibit two degrees of freedom. The first degree of freedom permits translational motion in a direction perpendicular to the longitudinal axis of the horn. The second degree of freedom permits rotation about an axis perpendicular to both the longitudinal axis of the horn and the direction of translational motion.

Apparatus of adjusting the position of an ultrasonic welding horn

A method is provided for automated converting of a web of a thin patterned catalyst-coated membrane to separate membrane sheets for fuel cell assembly. The membrane typically has a thickness of about one thousandth of an inch. Automated web converting involves transporting, with use of a movable vacuum, an end portion of the membrane web from a first location to a second location. With use of respective first and second vacuums at the first and second locations, and after removal of the movable vacuum, the end portion of the membrane web is releasably secured at the first and second locations. The membrane web is cut within a gap defined between a single catalyst pattern of the membrane web end portion and an adjacent catalyst pattern to produce a membrane sheet. The membrane sheet is precisely positioned to a desired orientation to facilitate subsequent processing of the membrane sheet.

Method for converting a fuel cell membrane web to precisely positioned membrane sheets

In one aspect, a film assembly is disclosed comprising a first optical film having a tab disposed outside a first viewable area and a second optical film proximate and parallel to the first optical film, the second optical film having a slot formed outside a second viewable area; wherein the tab and slot are arranged to permit the first and second films to be moveably interlocked. In another aspect, an interlock arrangement for an optical film stack having at least a first and second optical film is disclosed comprising a penetrating member formed on the first film and a receiving member formed in the second film, wherein the film stack is moveably interlocked when the penetrating member is moveably secured in the receiving member. In another aspect, a method of assembling optical films is disclosed, the method comprising moveably interlocking two or more optical films to form a film assembly.

Optical film assemblies and methods of making same

An apparatus and method provide for singulating thin and substantially porous material layers arranged in a stack. A pick head is positioned above the stack of material layers. An adhesive tape is stabilized against the pick head through use of a vacuum between the adhesive tape and the pick head. Contact is effected between the stabilized adhesive tape and the top material layer. The pick head is moved to move the top material layer from the stack to a predetermined location. While at the predetermined location, the adhesive tape is detached from the top material layer. The singulation apparatus and method are particularly well suited for destacking individual porous fluid transport layers (FTLs) from a magazine of FTLs during automated fuel cell assembly.

Apparatus and method for singulating porous fuel cell layers using adhesive tape pick head

A unitized fuel cell assembly includes a first flow field plate, a second flow field plate, and a membrane electrode assembly (MEA) provided between the first and second flow field plates. A hard stop arrangement, in one configuration, is provided between the first and second flow field plates. The hard stop arrangement is dimensioned to limit compressive forces imparted to the MEA upon establishment of contact between the first and second flow field plates under pressure. A sealing arrangement is provided between the first and second flow field plates and peripheral to the MEA. The unitized fuel cell assembly is configured as a stand-alone fuel cell unit that can be used alone or in a stack of fuel cell units.

Unitized fuel cell assembly

Stacking porous and non-porous material layers involves applying vacuum to a first porous layer to stabilize same relative to a support structure. The support structure and/or a non-porous layer are moved to establish contact between the non-porous layer and the first porous layer. The first porous and non-porous layers define a sub-assembly. While applying vacuum to the sub-assembly, one or both of the support structure and a second layer are moved to establish contact between the second layer and the non-porous layer. Vacuum applied to the sub-assembly maintains positional stability of the sub-assembly layers relative to the support structure while the second layer is moved into contact with the non-porous layer. Vacuum is subsequently removed to facilitate transporting of the material layer stack. Material layers of a fuel cell, including first and second fluid transport layers and a membrane, are well suited for automated stacking.

Apparatus and method for automatically stacking fuel cell material layers

A method and apparatus for separating a membrane electrode assembly (MEA) from a fixture assembly subsequent to MEA bonding within the fixture assembly involves stabilizing the first fixture of the fixture assembly. The second fixture of the fixture assembly is stabilized. While the second fixture is stabilized, the first fixture is pressurized to cause the first surface of the MEA to separate from the first fixture. While the first fixture is stabilized, the second fixture is pressurized to cause the second surface of the MEA to separate from the second fixture. The second fixture is then moved out of proximity with the first fixture to permit removal of the MEA from the first fixture.

Apparatus and method for separating a fuel cell assembly from a bonding fixture

An apparatus and method provide for automated converting of a web of a thin patterned catalyst-coated membrane to separate membrane sheets for fuel cell assembly. The membrane typically has a thickness of about one thousandth of an inch. Automated web converting involves transporting, with use of a movable vacuum, an end portion of the membrane web from a first location to a second location. With use of respective first and second vacuums at the first and second locations, and after removal of the movable vacuum, the end portion of the membrane web is releasably secured at the first and second locations. The membrane web is cut within a gap defined between a single catalyst pattern of the membrane web end portion and an adjacent catalyst pattern to produce a membrane sheet. The membrane sheet is precisely positioned to a desired orientation to facilitate subsequent processing of the membrane sheet.

Apparatus for automatically fabricating fuel cell

A first fixture of a transportable fixture apparatus incorporates a substantially porous first region adapted to receive one or more porous and/or non-porous first material layers, such as fuel cell layers, and to facilitate formation of a vacuum between the first fixture and the first material layers. A second fixture incorporates a substantially porous second region adapted to receive one or more porous and/or non-porous second material layers and to facilitate formation of a vacuum between the second fixture and the second material layers. A stop arrangement protrudes from one or both of the first and second fixtures, and is situated peripheral to the first and second material layers when the first and second fixtures are brought into contact. The stop arrangement defines a cavity adapted to effect compression of the first and second material layers when the first and second fixtures are brought into contact.

Fixture pallet apparatus for automated assembly of fuel cell material layers

The invention is an apparatus comprising an ultrasonic horn. The horn is mounted to a support structure and includes a first mounting surface. An anvil is mounted to the support structure and spaced from the ultrasonic horn. The anvil has a first bearer surface. A bearer assembly supportably links the first mounting surface to the first bearer surface.

Adjustable-gap rotary ultrasonic horn mounting apparatus and method for mounting

A non-nodal mounting system for an ultrasonic element includes a drive ring and a flexible disk. The drive ring is rotatably connected to a mounting housing. The flexible disk is fixed at a radially inner portion to the ultrasonic element and at a radially outer portion to the drive ring. The flexible disk can include flexible fingers for reducing the force transmitted to the drive ring. Also, the flexible disk can include an inner annular ring at the radially inner portion and a concentric annular ring at the radially outer portion. The rings are connected by the fingers.

Non-nodal mounting system for acoustic horn

The present invention provides a backing for a coated abrasive article, wherein the backing includes a tough, heat resistant, thermoplastic binder material, and an effective amount of a fibrous reinforcing material distributed throughout the thermoplastic binder material. The tough, heat resistant, thermoplastic binder material and the fibrous reinforcing material together form a hardened composition that will not substantially deform or disintegrate during use.

Growing community of inventors

Coon Rapids, MN, United States of America

John Russell Mlinar