Faurecia Emissions Control Technologies Usa, LLC

John Rohde

Edward C Kinnaird

Robin Willats

Jerome Brian Hornback

Tony Parrish

Madhuri Gandikota

Thibaut Contremoulins

Maria Saur

Jeffery Prairie

Eric Ker

Atul Shinde

Alfred N Tucker

Anthony Burnet

Randy Cvelbar

Christopher S Chapman

Adam Mathews

Edward Kinnaird

An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Heated flash-boiling doser with integrated helix

A heater for a vehicle exhaust system includes a housing defining a fluid chamber, and the housing has a fluid inlet configured to receive fluid from a fluid supply and a fluid outlet. A helical body is positioned within the fluid chamber and a heater is integrated into the helical body to heat fluid supplied from the fluid supply such that heated fluid can be injected into a vehicle exhaust component via the fluid outlet. At least one sensor is integrated into the helical body to measure a fluid characteristic.

Integrated helical heater and temperature sensor

An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Automotive exhaust aftertreatment system with doser

An injection assembly for a vehicle exhaust system includes a housing defining a fluid cavity, a doser mounted to the housing and configured to inject a fluid into the fluid cavity, and a valve to control flow of the fluid. The valve is moveable between an open position and a closed position. A resilient member is configured with a biasing force to bias the valve to the closed position. The biasing force is overcome when fluid is heated downstream of the valve and exceeds a predetermined pressure level to allow backflow into the fluid cavity.

Dual purpose doser spring

An automotive exhaust aftertreatment system includes a doser. The doser includes a doser body and a valve system that opens to discharge a reagent into exhaust gas. The doser includes a heater to heat the reagent prior to releasing the reagent into the exhaust gas.

Dual purpose heating and cooling element for exhaust aftertreatment system

An exhaust aftertreatment system for use with an over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a flash-boil doser mounted to an exhaust conduit and a catalyst coupled to the exhaust conduit. The flash-boil doser configured to inject heated and pressurized reducing agent into an exhaust passageway defined by the exhaust conduit for distribution throughout exhaust gases passed through the exhaust conduit. The catalyst configured to react the reducing agent with the nitrous oxide in the flow of exhaust gases to provide treated exhaust gases with a reduced nitrous oxide amount.

Flash-boiling doser with thermal transfer helix

Exhaust aftertreatment system with heated flash-boiling doser

An exhaust component assembly includes a heat shield formed from a composite material and a mounting structure that attaches the heat shield to an outer housing of an exhaust component. The mounting structure comprises an insulator located between an outer surface of the outer housing an inner surface of the heat shield. A method of assembling the composite heat shield to the outer housing of the exhaust component assembly is also disclosed.

Insulated composite heat shield for vehicle exhaust system

Automotive exhaust aftertreatment system with flash-boil doser

A vehicle includes an exhaust aftertreatment system for use with an automotive internal combustion engine. The system includes a reagent mixer configured to deliver a reagent for mixing with exhaust gases produced by the engine. The reagent mixer includes a flow-redirection housing defining an mixing chamber and a manifold coupled downstream of the flow-redirection housing. A doser is mounted to the flow-redirection housing and is configured to inject the reagent toward the mixing chamber.

Exhaust gas aftertreatment system with mixing features

An exhaust component assembly includes a heat shield and a mounting structure to attach the heat shield to an outer housing of an exhaust component. The mounting structure comprises a primary insulator located between an outer surface of the outer housing and an inner surface of the heat shield and at least one secondary insulator positioned adjacent to the primary insulator. A method of assembling the heat shield to the outer housing of the exhaust component assembly is also disclosed.

Insulated heat shield for vehicle exhaust system

An automotive exhaust aftertreatment system for reducing effluents, such as nitrous oxides (NOx), in exhaust gasses passing through the system. The automotive exhaust aftertreatment system includes a dosing unit configured to inject primary and secondary reductant fluids into exhaust gasses based on various strategies to optimize operation of the system.

Automotive exhaust aftertreatment system with multi-reductant injection and doser controls

An exhaust system includes a first exhaust after-treatment system receiving exhaust gases generated by an engine, a second exhaust after-treatment system downstream of the first exhaust after-treatment system, and at least one bypass connecting an engine outlet to an inlet to the second exhaust after-treatment system. A turbocharger is associated with the bypass and a bypass valve is located upstream of the turbocharger. The bypass valve is moveable between an open position to bypass exhaust gas flow to the first exhaust after-treatment system, a closed position to direct all exhaust gas flow to the first exhaust after-treatment system, and a partially open position where one portion of exhaust gas flow is directed into the first exhaust after-treatment system and a remaining portion of exhaust gas flow is directed into the turbocharger. A controller controls movement of the bypass valve between the open, closed, and partially open positions.

Method and apparatus for turbo bypass valve operation strategy for close coupled SCR

An automotive vehicle includes an exhaust aftertreatment system. The exhaust aftertreatment system includes a mixer, a doser that injects a reducing agent into the mixer, and a selective catalytic reduction unit. The exhaust aftertreatment system mixes exhaust gases and the reducing agent for treatment prior to the exhaust gases being discharged into the atmosphere. Some components of the exhaust aftertreatment system are positioned proximate to an associated combustion engine to minimize thermal energy loss from the exhaust gases prior to interaction with the exhaust aftertreatment system.

Mixer system proximate to vehicle engine

A vehicle exhaust system includes a mixer housing that has a doser opening and defines an internal mixing chamber. A doser injects fluid into the mixer housing through the doser opening. A flow passage has an inlet end positioned adjacent the doser opening and an outlet end open to the mixing chamber. At least one heating device associated with the flow passage.

Growing community of inventors

Columbus, IN, United States of America

John Rohde