Ford Global Technolgoies, LLC

Ap Parts Manufacturing Company

John Roberts

Joel John Beltramo

Robert James Merrell

James Smarr Collins

Matthew Hargis

Sudhakar Navathe

Jonathan Matthew Green

Colette Baxter

Methods and systems are provided for cleaning a urea-clogged diesel exhaust fluid (DEF) injector included in a selective catalytic reduction (SCR) engine exhaust after-treatment system. In one example, a method may include, responsive to a diagnostic code indicating a clogged DEF injector, operating an engine in a DEF injector cleaning mode comprising operating the engine at a high idle speed, activating a DEF pump to deliver a desired amount of DEF at a desired flowrate, and measuring a duty cycle of DEF pump activation during DEF delivery. Responsive to the duty cycle being greater than a threshold duty cycle for a duration, DEF flow restoration is indicated.

System and method for diesel exhaust fluid injector cleaning

An exhaust system comprises a conical shell having an indentation traversing the exhaust passage in a coiled path so as to impart mixing on an engine exhaust gas flowing through an inner passage defined by the conical shell. The indentation may be formed into the conical shell via a stamping process.

Exhaust passage

A connector is provided for joining two upstream exhaust pipes with a downstream exhaust pipe and for substantially offsetting any difference in length that may exist in the upstream exhaust pipes. The connector includes first and second external shells that are secured on opposite respective sides of an internal divider plate. The external shells and internal plates cooperate to define unequal travel lengths within the connector to offset the unequal travel lengths of the upstream exhaust pipes leading to the connector. The two separate exhaust flows with travel lengths equalized by the connector converge with one another into a chamber defined by the connector, and exit from the connector through an outlet. Expansion of the converging exhaust gas streams into the chamber contributes to acoustical tuning of the exhaust system. The equal lengths of the respective exhaust gas streams also facilitates acoustical tuning performed by a downstream muffler.

Three-piece stamp formed connector for achieving equal length exhaust

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Toledo, OH, United States of America

John Roberts