Trane International Inc.

Thermo King Corporation

The Trane Company

John Robert Sauls

Dennis Myron Beekman

David Marshall Foye

Nathan Thomas West

Scott Joseph Smerud

Dennis R Dorman

Daniel R Crum

Jerry Allen Rood

Michael Gerard Benco

Stephen Anthony Kujak

Jay H Johnson

Michal Kolda

Kenneth J Schultz

Panayu Robert Srichai

Rodney L Lakowske

Vladimir Sulc

Jeffrey B Berge

Gordon Powell

David H Eber

Joseph M Heger

Keith Adam Novak

Derrick Lepak

Scott Michael Branch

Timothy Sean Hagen

Yahia Abdelhamid

Dennis M Beckman

A variable capacity screw compressor comprises a suction port, at least two screw rotors and a discharge port being configured in relation to a selected rotational speed that operates at least one screw rotor at an optimum peripheral velocity that is independent of a peripheral velocity of the at least one screw rotor at a synchronous motor rotational speed for a rated screw compressor capacity. A motor is configured to drive the at least one screw rotor at a rotational speed at a full-load capacity that is substantially greater than the synchronous motor rotational speed at the rated screw compressor capacity. A variable speed drive receives a command signal from a controller and generates a control signal that drives the motor at the selected rotational speed.

Variable capacity screw compressor and method

Systems and methods are used to control operation of a rotary compressor of a refrigeration system to improve efficiency by varying the volume ratio and the speed of the compressor in response to current operating and load conditions. The volume of the axial and/or radial discharge ports of the compressor can be varied to provide a volume ratio corresponding to operating conditions. In addition, permanent magnet motors and/or control of rotor tip speed can be employed for further efficiency gains.

Rotary compressors with variable speed and volume control

A transport refrigeration system (TRS) includes a first heat transfer circuit including a first compressor, a condenser, a first expansion device, and a cascade heat exchanger. The first compressor, the condenser, the first expansion device, and the cascade heat exchanger are in fluid communication such that a first heat transfer fluid can flow therethrough. The TRS includes a second heat transfer circuit including a second compressor, the cascade heat exchanger, a second expansion device, and an evaporator. The second compressor, the cascade heat exchanger, the second expansion device, and the evaporator are in fluid communication such that a second heat transfer fluid can flow therethrough. The first heat transfer circuit and the second heat transfer circuit are arranged in thermal communication at the cascade heat exchanger such that the first heat transfer fluid and the second heat transfer fluid are in a heat exchange relationship at the cascade heat exchanger.

Cascade heat transfer system

A variable capacity screw compressor comprises a suction port, at least two screw rotors and a discharge port being configured in relation to a selected rotational speed that operates at least one screw rotor at an optimum peripheral velocity that is independent of a peripheral velocity of the at least one screw rotor at a synchronous motor rotational speed for a rated screw compressor capacity. A motor is configured to drive the at least one screw rotor at a rotational speed at a full-load capacity that is substantially greater than the synchronous motor rotational speed at the rated screw compressor capacity. A variable speed drive receives a command signal from a controller and generates a control signal that drives the motor at the selected rotational speed. A method for sizing at least two variable capacity screw compressors and a refrigeration chiller incorporating a variable capacity screw compressor are separately presented.

An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Screw compressor drive control

A scroll compressor includes one or more stage of compression disposed within a compressor housing. One or more of the stages includes a stationary scroll member including a base and a generally spiral wrap extending from the base of the stationary scroll member. One or more of the stages further includes an orbiting, scroll member including a substantially circular base and a substantially spiral wrap extending from the base of the orbiting scroll member. A coupling is disposed between the first scroll member base and the second scroll member base and in surrounding relationship to the first and second scroll member spiral wraps. At least one stabilizing pad is disposed between the first scroll member base and the second scroll member base and in axial thrust force relationship with the coupling to at least partially prevent tipping of the second scroll member.

Structure for stabilizing an orbiting scroll in a scroll compressor

An oil lubrication system for a multi-stage compressor separates oil from a refrigerant at an intermediate pressure following the first stage of compression and then routes the separated oil at the intermediate pressure to the compressor suction cavity bearings at the intermediate pressure, thus avoiding further compression of oil in subsequent stages of compression. The efficiency of the multi-stage compressor can be increased by not raising the pressure of the oil through the subsequent stages of compression.

Intermediate oil separator for improved performance in a scroll compressor

A valve assembly for a compressor includes a flow passage defining an inlet, an outlet, and a valve seat located proximate the inlet. The valve assembly also has a valve member that includes a head portion engageable with the valve seat. The head portion has a front face, a rear face located closer to the outlet than the front face, and a side face extending between the front and rear faces. The head portion further has a first convex curvature formed between the front face and the side face. The valve member also includes a collar portion extending toward the outlet from the rear face of the head portion.

Check valve assembly

A scroll compressor includes an orbiting scroll member disposed within a compressor housing. The orbiting scroll member has a substantially circular baseplate and a generally spiral wrap extending from its base. A first seal is disposed proximal to the outer periphery of the orbiting scroll baseplate to provide an external seal between the baseplate and the housing. A second seal is disposed radially inward from the first seal to provide an internal seal between the baseplate and the housing. A space between the internal seal and the external seal defines a balance piston chamber. The balance piston chamber is pressurized via a high or intermediate pressure oil source to reduce thrust loading on the baseplate caused by an axial pressure differential across the baseplate.

Scroll compressor with pressurized oil balance piston

Growing community of inventors

La Crosse, WI, United States of America

John Robert Sauls