Honeywell International Inc.

John Repp

Nick A Nolcheff

Bruce David Reynolds

John A Gunaraj

David Richard Hanson

Yoseph Gebre-Giorgis

Jeffrey Hayes

Michael T Barton

Harry Lester Kington

Richard David Conner

Peter Hall

James Kroeger

Jeffrey W Gluck

Darrell K James

Michael LaMar Trego

Michael T Todd Barton

Michael Lamar Trego

A turbomachine includes a shroud and a hub spaced apart from the shroud to channel an airflow along a direction. The turbomachine includes a plurality of airfoils coupled between the shroud and the hub. At least one airfoil of the plurality of airfoils includes a leading edge spaced apart from a trailing edge in the direction of the airflow and a pressure side opposite a suction side. The at least one airfoil has a chord that is 0% chord at the leading edge and 100% chord at the trailing edge, and a span defined as 0% at the hub and 100% at the shroud. The turbomachine includes at least one local vortex generator array defined onto the hub between 0% chord to −10% chord at 0% span so as to extend forward of the leading edge.

System and method for turbomachine with local vortex generator array

A turbomachine includes a shroud and a hub spaced apart from the shroud to channel an airflow along a direction. The turbomachine includes a plurality of airfoils coupled between the shroud and the hub. At least one airfoil of the plurality of airfoils includes a leading edge spaced apart from a trailing edge in the direction of the airflow and a pressure side opposite a suction side. The turbomachine includes at least one local vortex generator array defined on the suction side so as to extend onto the hub or the shroud. The at least one local vortex generator array is defined downstream of the leading edge.

Systems and methods for air injection passageway integration and optimization in turbomachinery using surface vortex generation. An airfoil including a leading edge, a trailing edge, a pressure side, and a suction side, and is configured to influence an airflow as it passes from the leading edge to the trailing edge. The airfoil defines an aerodynamic passageway having an inlet on the pressure side and an outlet on the suction side to deliver air from the airflow through the airfoil to the suction side. The outlets are configured to inject the air at areas on either airfoil side targeted due to their propensity to generate undesirable boundary layer growth and associated flow losses. Outlet may also be included in the hub and the shroud of the turbomachine.

System and method for air injection passageway integration and optimization in turbomachinery

Rotor systems and methods for improved performance with extended range to stall fabricated through the use of additive manufacturing. A rotor has blades that extend to tips and rotates about an axis. A casing fits over the rotor so that the tips are configured to pass proximate the casing when the rotor rotates. The casing channels a flow stream across the rotor. Grooves are defined in the casing and extend longitudinally at an acute angle relative to the axis. The grooves extend a distance upstream from a leading edge of the blades and over at least a portion of the blade tips so that the blade tips are configured to pass across the grooves when the rotor rotates.

Grooved rotor casing system using additive manufacturing method

A rotor for a compressor includes a hub and a plurality of airfoils having a root, a tip opposite the root and a span that extends from 0% at the root to 100% at the tip. Each of the airfoils is coupled to the hub at the root and is spaced apart from adjacent ones of the airfoils over the span by a throat dimension. The throat dimension has a maximum value at a spanwise location between 60% of the span and 90% of the span of the adjacent ones of the airfoils. The throat dimension between 90% of the span and the tip of the adjacent ones of the plurality of airfoils has a first value that is less than 70% of the maximum value.

Throat distribution for a rotor and rotor blade having camber and location of local maximum thickness distribution

A rotor for a turbofan booster section associated with a fan section of a gas turbine engine includes a rotor blade having an airfoil having a leading edge, a trailing edge and a mean camber line. The airfoil has a delta inlet blade angle defined as a difference between a local inlet blade angle defined in a spanwise location, and a root inlet blade angle defined at the root. The delta inlet blade angle decreases in the spanwise direction from the root to a minimum value at greater than 10% span and from the minimum value, the delta inlet blade angle increases to the tip. The rotor includes a rotor disk coupled to the rotor blade configured to be coupled to the shaft or the fan to rotate with the shaft or the fan, respectively, at the same speed as the shaft or the fan.

Characteristic distribution for rotor blade of booster rotor

A rotor for a turbofan booster section associated with a fan section of a gas turbine engine includes a rotor blade having an airfoil extending from a root to a tip and having a leading edge and a trailing edge. The airfoil has a plurality of chord lines spaced apart in a spanwise direction. Each chord line of the plurality of chords lines is defined between the leading edge and the trailing edge and has a normalized chord value. From the hub, the normalized chord value decreases to a minimum value between about 20% to about 90% span and increases from the minimum value to the tip. The rotor includes a rotor disk coupled to the rotor blade configured to be coupled to the shaft or the fan to rotate with the shaft or the fan, respectively, at the same speed as the shaft and fan.

A rotor blade for a compressor of a gas turbine engine includes an airfoil extending from a root to a tip and having a leading edge and a trailing edge. The airfoil has a span that extends from 0% at the root to 100% at the tip and a mean camber line that extends from the leading edge to the trailing edge. The airfoil has a total camber distribution that increases from the root to a maximum value of total camber between 5% of the span and 20% of the span.

A compressor section includes a shroud surface and a rotor with a blade tip that opposes the shroud surface. The rotor is configured to rotate within the shroud about an axis of rotation. Moreover, the compressor section includes a serration groove that is recessed into the shroud surface. The serration groove includes a forward portion with a forward transition and a forward surface that faces in the downstream direction. The forward transition is convexly contoured between the shroud surface and the forward surface. The serration groove includes a trailing portion with a taper surface and a trailing transition. The taper surface tapers inward as the taper surface extends from the forward surface to the trailing transition. The trailing transition is convexly contoured between the taper surface and the shroud surface.

Compressor section of gas turbine engine including shroud with serrated casing treatment

A rotor includes a plurality of airfoils and each airfoil has a span that extends from 0% at a root to 100% at a tip, a chord that extends from 0% at a leading edge to 100% at a trailing edge and a pressure side opposite a suction side. The pressure side of each airfoil has a pressure side surface shape and the suction side of each airfoil has a suction side surface shape based on an operating state of the rotor. Each airfoil has the same suction side surface shape between 10% and 90% of the chord and between 80% and 100% of the span at a first state. At least one first airfoil has a different suction side surface shape between 10% and 90% of the chord and between 80% and 100% of the span than at least one second airfoil at a static state of the rotor.

Mistuned rotors and methods for manufacture

A rotor for a compressor includes a hub and a plurality of airfoils having a root, a tip opposite the root and a span that extends from 0% at the root to 100% at the tip. Each of the airfoils is coupled to the hub at the root and is spaced apart from adjacent ones of the airfoils over the span by a throat dimension. The throat dimension has a maximum value at a spanwise location between 60% of the span and 90% of the span of the adjacent ones of the airfoils, and at 10% of the span of the adjacent ones of the airfoils above or below the spanwise location of the maximum value, the throat dimension is less than 97% of the maximum value. The throat dimension at 5% of the span of the adjacent ones of the airfoils is less than 70% of the maximum value.

Embodiments of a core-protecting fan module are provided, as are embodiments of a turbofan engine containing such a fan module. In an embodiment, the core-protecting fan module contains a nose member, a fan rotor downstream of the nose member, a full span stator downstream of the fan rotor, and a splitter structure downstream of the fan rotor. The fan rotor includes a plurality of fan blades, which extends from a rotor hub and which is angularly spaced about a rotational axis. Certain fundamental angular relationships are observed between the angles formed by rotational axis, the nose member, the fan rotor, and a leading edge of the splitter structure to reduce contaminant ingestion by the core flow path and to promote moisture shedding to reduce susceptibility to icing within the fan module, while further avoiding or minimizing negative impacts to other structural and functional aspects of the turbofan engine.

Core-protecting fan modules and turbofan engines containing the same

Methods and apparatuses are provided for a compressor. The compressor includes a first stage having a first rotor and a first stator, and a second stage downstream from the first stage in a direction of a fluid flow. The compressor also includes a secondary flow system that directs fluid from the second stage into the first stator to improve at least one of a performance and a stability of the compressor.

Systems and methods for axial compressor with secondary flow

A blisk fan is provided for a turbine engine propulsion system. The blisk fan includes a hub configured to rotate about a rotational axis at a maximum rotational speed, and a plurality of blades extending radially outward from the hub to define a fan leading edge tip diameter. Each of the blades has a first vibratory mode at a natural frequency, which is greater than a first fan order and less than a second fan order at the maximum rotational speed. The compression system preferably has a balance factor of the compression system between 1.9 and 3.2.

Compression system for a turbine engine

Embodiments of a forward-swept impeller are provide, as are embodiments of a gas turbine engine containing a forward-swept impeller. In one embodiment, the gas turbine engine includes a shaft and a forward-swept impeller mounted to the shaft. The forward-swept impeller includes, in turn, an inboard impeller section, an outboard impeller section circumscribing the inboard impeller section, and a plurality of hub flow paths extending over the forward-swept impeller from the inboard impeller section to the outboard impeller section. The plurality of hub flow paths each have a flow path exit that is tilted in a forward direction, as taken along a line tangent to the flow path exit.

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Gilbert, AZ, United States of America

John Repp