Norwood Industries Inc.

Steon Company

John R McCartney

Paul A Fertell

Giandaniele Robbiati

A method of preparing an impregnated leather composite is provided. A low density leather sheet is impregnated with an aqueous ionic dispersion of a polyurethane polymer. The polyurethane polymer which is impregnated in the leather sheet is ionically coagulated from the dispersion. The impregnate is dried to form an impregnated leather composition.

Impregnation of leather with polyurethane dispersions

A method for producing a polishing pad is disclosed. The method involves uniformly fully impregnating a fibrous batt with an aqueous polyurethane dispersion, coagulating the polyurethane dispersion to form an impregnant and drying the impregnant. The aqueous polyurethane dispersion may include colloidal silica. Heat and pressure are applied simultaneously to at least one surface of the impregnant to form a composite having a bulk density approaching the actual density of the impregnant at the polishing surface while maintaining microporosity throughout the structure. An adhesive is applied to the surface opposing the polishing surface to form an adhesive backed polishing pad. The polishing pad is comprised of a polymer homogeneously impregnated fibrous batt with the polishing surface having a bulk density approaching its actual density.

Process for producing polishing pads comprising a fully impregnated

A stable aqueous polymeric composition is comprised of an aqueous anionic polyurethane dispersion and a compatible polymeric dispersion or emulsion. The compatible dispersions or emulsions may have a substantially neutral pH or be anionic or cationic. The polymeric compositions are useful in impregnating porous substrates to form composite sheet materials which can be further processed to form simulated leather and the like.

Fibrous web impregnated with coagulated polyurethane and polyolefin

An aqueous coating composition is comprised of an aqueous anionic polyurethane dispersion and a salt of hydrofluorosilicic acid, wherein the pH of the composition is acidic and the composition is thixotropic. The composition is particularly useful for coating irregular substrates to form a regular surface thereon.

Coagulated polyurethane coating compositions

A resin impregnated fibrous web is comprised of a needled fibrous batt and a polymeric resin distributed throughout the batt. The density of the impregnated web is uniform throughout with the bulk density of the web being less than the actual density of the web whereby the web is porous. The impregnated web has filaments which are both coated and uncoated with the polymeric resin. A method of forming the impregnated fibrous web is also disclosed.

Impregnated non-woven sheet material with ionically solubilized resin

An aqueous polyurethane composition capable of thermal coagulation is disclosed. The polyurethane composition is comprised of an aqueous polyurethane dispersion having anionic groups covalently bonded to the polymer chain and solubilized by the addition of a cationic compound which forms a salt with the anionic group. The composition also includes a compound which, when heated in an aqueous solution, generates acid which causes displacement of the cationic compound from the covalently bonded anionic groups. A method of forming a composite sheet material is also disclosed. The composite sheet material is formed by impregnating a porous sheet material with the polyurethane composition and heating the impregnant to generate acid causing coagulation of the polyurethane dispersion in the porous sheet material. The impregnant is dried to form a composite sheet material.

Thermal coagulation of polyurethane dispersions

A simulated leather sheet material is comprised of a polymer impregnated fibrous mass with a grain layer forming one surface and a split layer forming the opposing surface. The grain layer has an actual density equal to its bulk density and the split layer has a bulk density less than its actual density. The sheet material has a density decreasing from the grain layer to the split layer.

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Westtown, PA, United States of America

John R McCartney