Exxonmobil Chemical Patents Inc.

John R DeLaney

Teng Xu

John Joseph Monson

Kendele S Galvan

Ronald Joseph Cimini

Terrance C Osby

Steven M Slack

Joseph S Famolaro

Thomas E Hewitt, Iii

Jackie S Thompson

Nikki L Griggs

The invention relates to Chydrocarbon conversion. More particularly, the invention relates to separating a vapor phase product and a liquid phase product from a heated mixture that includes steam and Chydrocarbons, catalytically cracking the liquid phase product and steam cracking the vapor phase product.

Process for Chydrocarbon conversion

In some examples, hydrocarbon feed and a diluent such as steam are mixed, and heated. A vapor phase product and a liquid phase product can be separated from the heated mixture. The liquid phase product can be hydroprocessed to produce a first hydroprocessed product. A pitch and one or more hydrocarbon products can be separated from the first hydroprocessed product. The pitch can be contacted with a diluent to produce a pitch-diluent mixture. The pitch-diluent mixture can be hydroprocessed to produce a second hydroprocessed product. A hydroprocessor heavy product and a utility fluid product can be separated from the second hydroprocessed product. The diluent can be or include at least a portion of the utility fluid product. The vapor phase product can be steam cracked to produce a steam cracker effluent. A tar product and a process gas that can include ethylene and propylene can be separated from the steam cracker effluent.

Process for C5+ hydrocarbon conversion

In some examples, a vapor phase product and a liquid phase product can be separated from a heated mixture that can include steam and a hydrocarbon. The liquid phase product can be catalytically cracked in the presence of a fluidized catalyst to produce a catalytically cracked effluent. A bottoms product can be separated from the catalytically cracked effluent. The bottoms product can be hydroprocessed to produce a hydroprocessed product. For example, the bottoms product can be hydroprocessed under pre-treater hydroprocessing conditions to produce a pre-treated bottoms product and the pre-treated bottoms product can be hydroprocessed under bottoms product hydroprocessing conditions to produce the hydroprocessed product. A hydroprocessor heavy product can be separated from the hydroprocessed product. The vapor phase product can be steam cracked to produce a steam cracker effluent. A tar product and an upgraded steam cracker effluent can be separated from the steam cracker effluent.

In some examples, a vapor phase product and a liquid phase product can be separated from a heated mixture that includes steam and a hydrocarbon. The vapor phase product can be steam cracked to produce a steam cracker effluent. The steam cracker effluent can be contacted with a quench fluid to produce a cooled steam cracker effluent. The steam cracker effluent can be at a temperature of &#x3e;300&#xb0; C. when initially contacted with the quench fluid. A tar product and a process gas that can include ethylene and propylene can be separated from the cooled steam cracker effluent. The tar product can be hydroprocessed to produce a first hydroprocessed product. A hydroprocessor heavy product and a utility fluid product can be separated from the first hydroprocessed product. The quench fluid can be or include at least a portion of the utility fluid product.

Growing community of inventors

The Woodlands, TX, United States of America

John R DeLaney