Rockwell Automation Technologies Incorporated

John Pritchard

Graham F Elvis

Richard Galera

Mark A Chaffee

Gurdial Singh

Michael Sarvo, Jr

Samuel Owen

A functional safety system performs safety analysis on three-dimensional point cloud data measured by a time-of-flight (TOF) sensor that monitors a hazardous industrial area that includes an automation system. To reduce the amount of point cloud data to be analyzed for hazardous conditions, the safety system executes a real-time emulation of the automation system using a digital twin and live controller data read from an industrial controller that monitors and controls the automation system. The safety system generates simulated, or shadow, point cloud data based on the emulation and subtracts this simulate point cloud data from the measured point cloud data received from the TOF sensor. This removes portions of the point cloud data corresponding to known or expected elements within the monitored area. Any remaining entities detected in the reduced point cloud data can be further analyzed for safety concerns.

Functional safety system using three dimensional sensing and dynamic digital twin

An industrial visualization system generates and delivers virtual reality (VR) and augmented reality (AR) presentations of industrial facilities to wearable appliances to facilitate remote or enhanced interaction with automation systems within the facility. The presentation system can also leverage safety zone definition data to visualize graphical representations of defined safety zones within a line of sight of the wearable appliance. The safety zones can be rendered as three-dimensional semi-transparent overlays corresponding to the defined dimensions and location of the safety zone relative to its corresponding safety sensor. By visualizing defined safety zones as overlays within a wearer's field of view as part of an AR presentation, the presentation system can serve as a visual guide that helps the wearer to avoid inadvertently entering the safety zones, thereby reducing machine downtime due to accidental initiation of safety actions.

Augmented reality safety automation zone system and method

A servo driven mechatronic system simulator and analyzer utilizing preconfigured motion equipment profile databases to predict the behavior of a motion system based on a user selected configuration. The user can adjust the parameters and rerun the simulation and analysis many times in an efficient manner until the optimum operating conditions of the desired system are reached. The user can then archive the system design and implement the system with a greater level of confidence in the ability of the design to meet the requirements of the application.

Simulation of tuning effects for a servo driven mechatronic system

Systems and methods that characterizes a load as a function of position/movement of mechanical components&#x2014;as induced by such load in the servo-drive system. By running a plurality of motion profiles, corresponding torque/forces that generate such motions can be calculated and readily represented (e.g., as a table) in form of a position dependent load. In addition, a parsing component can decompose or break up a load (which generates a desired motion) to its subparts or constituent values for further simulation analysis.

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Cedarburg, WI, United States of America

John Pritchard