Saudi Arabian Oil Company

John Patrick O'Connell

Sebastien Andre Duval

Rashid M Othman

Milind M Vaidya

Jean-Pierre R Ballaguet

Feras Hamad

Iran D Charry-Prada

Ismail Abdullah Alami

Yuguo Wang

Georgios Lithoxoos

Faisal D Al-Otaibi

Eman Abdelhakim Aly Mohamed Tora

Embodiments of the disclosure provide a method and system for sulfur recovery. A Claus tail gas stream is fed to a hydrogenation reactor to produce a hydrogenated gas stream. The hydrogenated gas stream is fed to a quench tower to produce a quenched gas stream. The quenched gas stream is fed to a first stage adsorption vessel of first stage adsorption unit to produce a first outlet gas stream. The first outlet gas stream is fed to a second stage adsorption vessel of a second stage adsorption unit to produce a second byproduct gas stream. The first stage adsorption vessel is regenerated to produce a first byproduct gas stream. The second stage adsorption vessel is regenerated to produce a second outlet gas stream including hydrogen sulfide. Optionally, a portion of the second byproduct gas stream or nitrogen can be fed to the first stage adsorption vessel or the second stage adsorption vessel for regeneration. Optionally, a sales gas can be fed to the second stage adsorption vessel for regeneration. Optionally, vacuum can be applied to the first stage adsorption vessel or the second stage adsorption vessel for regeneration.

Regeneration schemes for a two-stage adsorption process for Claus tail gas treatment

A system and method including a sulfur recovery system (SRU) having a Claus system, reacting hydrogen sulfide and oxygen in a furnace to give sulfur dioxide, performing a Claus reaction in the furnace to give elemental sulfur, performing the Claus reaction in a Claus reactor to give elemental sulfur at a temperature greater than a dew point of the elemental sulfur, performing the Claus reaction in a Claus cycling reactor to give elemental sulfur at a temperature less than a solidification temperature of the elemental sulfur, depositing the elemental sulfur as solid elemental sulfur on catalyst in the Claus cycling reactor, and regenerating (heating) the Claus cycling reactor thereby forming elemental sulfur vapor from the solid elemental sulfur.

Sulfur recovery by solidifying sulfur on reactor catalyst

Provided here are methods and systems to recover greater than 99.9% of sulfur from natural gas and from other processed gases containing hydrogen sulfide derived from refining crude oil and other industrial processes. The method and system involves a sub-dew point reactor unit with separation units for water removal.

Methods and systems of sub-dew point sulfur recovery with interstage membrane units

An elemental sulfur recovery unit comprising a thermal unit configured to combust an acid gas feed comprising hydrogen sulfide, an oxygen source, and a fuel gas to create a reaction furnace outlet stream, comprising elemental sulfur, a waste heat boiler configured to capture heat from the reaction furnace outlet stream to create a waste heat boiler effluent, a condenser configured to condense the waste heat boiler effluent to produce a non-condensed gases stream and a condensed stream comprising elemental sulfur, a process gas reheater configured to generate a hot gases stream, a hydrogenation reactor configured to convert the hot gases stream to create a hydrogenation effluent comprising hydrogen sulfide, a process desuperheater configured to cool the hydrogenation effluent to generate a cooled effluent, and an absorber unit configured to absorb the hydrogen sulfide from the cooled effluent to produce a hydrogen sulfide recycle stream and a waste gas stream.

Thermal stage and reduction absorption sulfur recovery process

A process for recovering sulfur in a sulfur recovery unit comprising the steps of reacting hydrogen sulfide and oxygen in the reaction furnace at a minimum reaction temperature to produce a reaction effluent; reducing the temperature of the reaction effluent from the minimum reaction temperature to a boiler section outlet temperature to produce a cooled effluent, the cooled effluent comprises hydrogen sulfide, sulfur dioxide, and sulfur-containing contaminants; reacting the hydrogen sulfide, sulfur dioxide, and sulfur-containing contaminants in the catalytic extension to produce a boiler catalytic effluent; reducing the boiler catalytic effluent temperature such that the elemental sulfur condenses to form liquid sulfur and a gases stream; reacting the hydrogen sulfide and sulfur-containing contaminants with the oxygen to produce an oxidizer outlet stream comprises sulfur dioxide; and separating the sulfur dioxide in the scrubbing unit to produce a recycle stream and an effluent gases, the recycle stream comprises sulfur dioxide.

Extended thermal stage sulfur recovery process

A method for recovering sulfur from an acid gas feed is provided. The method comprising the steps of mixing the acid gas feed and an absorption process outlet stream to form a combined Claus feed, introducing the combined Claus feed and a sulfur dioxide enriched air feed to a Claus process to produce a Claus outlet gas stream, introducing the Claus outlet gas stream to a thermal oxidizer, treating the thermal oxidizer outlet stream in a gas treatment unit to produce a dehydrated stream, introducing the dehydrated stream to a membrane sweeping unit to produce a sweep membrane residue stream and a sulfur dioxide enriched air feed, introducing a sweep air stream to a permeate side of the membrane sweeping unit, and introducing the sweep membrane residue stream to a sulfur dioxide absorption process to produce the absorption process outlet stream and a stack feed.

Enhancement of claus tail gas treatment by sulfur dioxide-selective membrane technology and sulfur dioxide-selective absorption technology

A sulfur recovery unit for processing an acid gas feed to recover elemental sulfur, the sulfur recovery unit comprising a reaction furnace configured to burn the acid gas feed, an oxygen source, and a fuel gas to create a furnace outlet stream, the acid gas feed comprises hydrogen sulfide which is converted to elemental sulfur, a waste heat boiler configured to capture heat from the furnace outlet stream to create a cooled stream, a condenser configured to condense the cooled stream to produce a waste gas stream and a condensed stream comprising elemental sulfur, a thermal oxidizer configured to burn the waste gas stream to create a sulfur dioxide rich stream, and a sulfur dioxide scrubbing unit configured to remove the amount of sulfur dioxide from the sulfur dioxide rich stream to create an effluent stream and a recycle stream recycled to the reaction furnace.

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Dhahran, Saudi Arabia

John Patrick O'Connell