Pitney Bowes Inc.

John P Miller

David J Eaton

John E Massucci

Lun Chan

Anthony E Yap

Easwaran C Nambudiri

William B Riley

David W Beckstrom

Joseph Pinheiro, Jr

Sanju Ballurkar

Robert A Cordery

John W Sussmeier

Douglas B Quine

James A Salomon

Steven H Joyce

Peter T Collings

George M Macdonald

Luis A Sanchez

Damian Bianchi

William A Brosseau

Jerry Leitz

Chiping Sye

James E Burke, Jr

John V Evans

Michael M Chen

Guoliang Shi

Damian P Bianchi

Richard F Stengli

Methods and systems for using ink-jet technology for high speed printing are provided. Print growth between pixels in an image is significantly reduced or eliminated by adjusting the printing of the pixels based on the status of the following pixel to be printed, i.e., whether the following pixel is either black or white. If a black pixel, formed by a plurality of columns of dots, is being followed by a white pixel, the column of dots closest to the white pixel will not be printed, and the column of dots in the black pixel next to the column of dots closest to the white pixel are staggered such that the pixel appears filled despite the absence of the column of dots closest to the white pixel and will still be properly read as a black pixel by a scanner reading the image.

Method and system for high speed printing using drop-on demand technology that compensates for droplet satellites

Systems and methods for providing evidence of printing in metering systems even in the event of a print head failure are provided. Along with generating a primary image for an indicium that evidences payment, a secondary image for the indicium, identical to a corresponding portion of the primary image but at a lower density, with physical boundaries that are within the boundaries of the primary image, is also generated. The primary image is printed by a first nozzle array, and the secondary image is printed by a second nozzle array. Because the primary image completely overlaps the secondary image, the secondary image is undetectable if the primary image is properly printed. The secondary image provides evidence of printing of the indicium that can be used to obtain a refund for the indicium in the event that the primary image was not printed due to failure of the first nozzle array.

Method and system for providing evidence of printing in event of print head failure

An image of a moving object, such as a postage indicium barcode on a mail piece, is captured with the object in motion (e.g., while being transported through a mailing machine). An array of CMOS picture elements is held in a reset condition. A signal asserted on control pin ends the reset condition and places the picture elements in an image capture condition. With the picture elements in a picture capture condition, a strobe light is actuated at a time when the barcode is predicted to be present at the picture element array. After the strobe light has been actuated, the signal on the control pin is de-asserted to initiate a read-out of the image data from the picture elements.

Method and system for capturing images moving at high speed

In a mailing machine, an image element included in a postage meter indicium printed on a mail piece is transported past a linear image capture device. The image capture device is operated to produce a smeared image of the image element. The smeared image is then automatically analyzed to detect failures in the print elements of a postage meter that is part of the mailing machine.

Method and apparatus for detecting malfunctioning print elements in postage meter indicia printer

Systems and methods for optimizing the process of segregating undesired mail using an incoming mail sorter are described and in certain examples, systems including those for using information feed-forward and/or feedback systems for making selective physical delivery decisions in the process of sorting and delivering incoming physical mail are described.

Systems and methods for segregating undesired mail

The present invention includes apparatus and methods for handling mailpieces. A mailpiece handling device includes a substantially horizontal deck for receiving a mailpiece. The device also includes a substantially vertical registration wall that extends upwardly from an edge of the deck. The device further includes a disk mounted for rotation in a circular opening in the deck adjacent the registration wall. The disk has a substantially horizontal surface. In addition, the device includes an arm mounted above the disk so as to be pivotable in a horizontal direction. Also, the device includes a steering member mounted at a free end of the arm. The steering member is for applying downward pressure to a mailpiece that is in contact with the disk.

Postal weighing platform with integrated feeding and deskewing functions

A method for printing indicia on mailpieces at an increased average speed. The system includes: a postal scale for determining a postage amount for a mail piece; a printer; and a postage meter responsive to the postal scale to control the printer to print an indicium representative of the postage amount. The postage meter further includes: a programmable controller; a secure mechanism for accounting for postage amounts expended; and an indicia generator. The programmable controller is programmed in accordance with the method of the present invention to: respond to a first signal from the postal scale to generate an indicium representative of the last used amount; and, if the determined postage amount equals the last used amount, respond to a second signal representative of the determined postage amount to print the indicium representative of the last used postage amount; and, if the determined postage amount is not equal to the last used postage amount, respond to the second signal to delete the indicium representative of the last used postage amount; generate an indicium representative of the determined postage amount; and print the indicium representative of the determined postage amount on the mail piece.

Method and system for metering mixed weight mail pieces at an increased average rate

A method and apparatus for printing an image on a print medium using an ink jet print head in an apparatus having an encoder system. The method includes generating a first firing pulse for the print head and starting a timer, waiting to receive an encoder signal from the encoder system and determining whether the timer has reached a preset time limit after the encoder signal is received, generating a second firing pulse for the print head if it is determined that the timer has reached the preset time limit after the encoder signal is received, and waiting for the timer to reach the preset time limit and generating a second firing pulse for the print head when the preset time limit is reached if it is determined that the timer has not reached the preset time limit after the encoder signal is received.

System and method for reducing printing errors by limiting the firing frequency of a print head

A dynamic registration device for a mailing system that reduces the problems of dust generation, ink smearing, and print head contact is provided. The biasing force normally applied to the back panel of a mail piece, such that the front panel maintains contact with a registration plate, is controlled by an actuator such that the force can be removed when the printing module is not performing the actual printing process. Thus, the biasing force can be applied only when the print head is actually printing and the biasing force can be removed once printing has been completed. In other embodiments utilizing multiple printing modules, when one of the printing modules is inactivated, the biasing force can be removed, and the mail pieces pass through the inactive printing module without being registered against the top registration plate.

Dynamic registration device for mailing system

A printing system that dynamically adjusts the resolution at which printing will occur based on the lightness or darkness of the medium upon which the image will be printed is provided. The reflectivity of the medium upon which an image is to be printed is determined, and hence the relative lightness or darkness of the medium. The resolution at which the image will be printed is adjusted based on the determined reflectivity of the medium. For lighter colored mediums, sufficient contrast between the printed image and the medium upon which the image is printed can be maintained utilizing a lower resolution, while a higher resolution must be utilized to maintain sufficient contrast for darker colored mediums. Since it is not necessary to utilize the higher resolution for all mediums to ensure sufficient contrast is always provided, the amount of ink used by the printing system is reduced.

Method and system for reducing ink consumption required for printing

A weight estimating system for estimating the weight of a mailpiece and a postage metering system including such a weight estimating system. The weight estimating system includes a measuring system, a diverter mechanism and a microprocessor system. The measuring system includes a transport, a first plurality of detectors for measuring the dimensions of the mailpiece and a second plurality of detectors for measuring values of other characteristics of the mailpiece which are indicative of the presence of non-paper materials in the mailpiece as the mailpiece is transported. The microprocessor is responsive to the second detectors to determine if non-paper materials are included in the mailpiece and, if not, determines the volume from the dimensional measurements and estimates the weight as the product of the volume and a density for paper output an appropriate postage amount to the meter and the mailpiece to the printer. The postage metering system prints the mailpiece with a postal indicium and accounts for the postage amount expended. Otherwise the microprocessor controls the diverter mechanism to reject the mailpiece for separate processing.

Method and system for estimating weights of mailpieces

A printing apparatus and method to for use in a continuous high velocity mail production system, preferably for printing postal indicia. A transport path conveys a series of mail pieces at a print velocity. At least two ink jet print heads are available to perform printing operations. During normal operation, only one print head is operating at a time. To allow continuous uninterrupted operation, when a first print head is removed from service for a maintenance operation, a second print head is automatically brought into service. Adjustments to the triggering of the print cycle are made to account for the different print heads at different locations.

Method and apparatus for continuous high speed digital metering using multiple print heads

A device to lift a throat of an envelope to spread open the envelope. The device comprises a suction cup mounted to a pitching arm; a hook movably mounted adjacent to the suction cup; means for lowering the pitching arm to allow the suction cup to seal with the throat with a suction force, and raising the pitching arm to allow the suction cup to lift the throat; and an actuation device for placing the hook under the throat after the throat has been lifted by the suction cup so as to mechanically maintain the lifted position of the throat. Accordingly, the method of maintaining the lifted position of a throat includes the steps of: 1) positioning the suction cup over the throat; 2) pressing the suction cup against the throat to seal with the throat; 3) raising the suction cup to lift the throat; and 4) placing the hook under the lifted throat to mechanically maintain the lifted position of the throat. It is preferred that the suction force can be provided by a vacuum pump, and preferably a piston operated vacuum pump.

Growing community of inventors

Shelton, CT, United States of America

John P Miller