Johnson Matthey Public Limited Company

John P Coll

Debnath De

Wendy Manning

Christopher John Bennett

Andrea Hawkins

A method of coating substrate monoliths is disclosed. The method comprises locating a containment means on top of the first end face of the monolith; and dosing a predetermined quantity of washcoat composition comprising a liquid phase, at least one polysaccharide rheology modifier and at least one of (i) a suspension of metal oxide particles into the containment means; and (ii) at least one metal salt solute in the liquid phase. The locating step may occur before or after the dosing step. Pressure is applied to the washcoat composition to generate shear stress and to transfer an entirety of washcoat composition into the channels of the monolith by plug flow. Substantially all of the predetermined quantity is retained within the monolith. The part-coated monolith is then rotated so that the second end face is located at the top, and the first three steps are repeated without drying the part-coated monolith.

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Barto, PA, United States of America

John P Coll