Weatherford Technology Holdings, LLC

Weatherford/lamb, Inc.

Other

Swelltec Limited

Weatherford Technologies Holdings, LLC

John P Broussard

Christopher Andrew Hall

Ronald Van Petegem

Patrick James Zimmerman

Brian J Ritchey

Christopher D Hall

Kim Nutley

Brian Nutley

Ross Clarke

Rockni Van Clief

John Steven Sladic

Floyd Randolph Simonds

Stephen McNamee

Alvaro Jose Arrazola

Robert N McGrew

Glen Robitaille

Alvaro J Arrazola

Christopher Hall

Partrick J Zimmerman

Patrick J Zimmermann

A device and method allows a bore valve in the washpipe and in certain instances a port valve or sliding sleeve to open or close upon command from the surface so that gravel slurry may be placed in a wellbore.

Gravel pack apparatus having actuated valves

A treatment assembly treats zones of a horizontal borehole. For example, the assembly can gravel pack a zone by delivering slurry down a workstring. The slurry exits the workstring's outlet and pass to the borehole annulus of the zone through a flow port in the assembly. The gravel in the slurry can pack the borehole in an alpha-beta wave from toe to heel, and the fluid returns from the borehole flow through a screen back into the assembly. After gravel packing, operators remove excess slurry from the workstring by reverse circulating down the assembly to carry the excess slurry uphole through the workstring. Closures on the assembly prevent the reverse circulation from communicating through the screens to the borehole annulus. Additionally, flow valves can be used on the flow ports to selectively open and close them.

Assembly for toe-to-heel gravel packing and reverse circulating excess slurry

A method and apparatus for selectively treating different zones in a wellbore includes running a tubular string into the wellbore, the string having at least two housings disposed therein, the housings separated along the string, each housing having a fluid path between an interior of the housing and a zone of interest and each housing having an individual profile for mating with an individual insert and running a second, smaller diameter tubular string into the wellbore, the string including an insert, the insert constructed and arranged to mate with a predetermined one of the plurality of housings and to initially seal the fluid path.

Method and apparatus for selective injection

The invention provides a method and apparatus for use in a wellbore gravel pack operation. The method comprises providing an apparatus in a downhole annulus. The apparatus comprises a mandrel and a swellable element formed from a material selected to increase in volume when exposed to a downhole stimulus. The method comprises placing a gravel pack below the apparatus via the downhole annulus in which the apparatus is located, and placing a gravel pack above the apparatus. Subsequent to placing the gravel packs, the swellable element is increased in volume to create an annular barrier in the wellbore. The invention allows isolation of multiple intervals of a well in a single gravel pack operation using swellable elastomers, and does not rely on the use of shunt tube alternate path systems.

Downhole isolation methods and apparatus therefor

A gravel pack apparatus for a wellbore has a shunt tube disposed along the apparatus near a wellscreen. The shunt tube is typically composed of stainless steel and has an internal passage for conducting slurry. Along its length, the tube has flow ports for passing the conducted slurry into the wellbore. The exit ports can use erosion inserts composed of erodible material, barrier inserts having breakable barriers, flow nozzles with external sheaths or caps, erosion-resistant bushings disposed on the flow nozzles, etc. The tube can also include a tube body having the exit ports and flow nozzles integrally formed thereon. The tube body can couple end-to-end with sections of shunt tube.

Erosion ports for shunt tubes

A gravel pack assembly has a longitudinal body that disposes in a borehole. A wellscreen and other components can connect to the body to complete the assembly. One or more packoff seals or bushings disposed in the body's inner passage can engage a smooth external surface of a crossover tool when disposed therein to prevent passage of sand and fluids between the tool and the assembly's inner passage. The packoff seals or bushings can be fixed or activated by movement to engage the smooth external surface of the crossover tool.

Gravel pack crossover tool with low drag force

An apparatus and method allow gravel pack slurry to be placed in a borehole annulus from the toe towards the heel to reduce the pressure acting upon the heel of the borehole during the gravel placement operation. By reducing the pressure on the heel, the gravel pack slurry may be placed in longer sections of the borehole in a single operation. Additionally, excess slurry in the inner string can be disposed in the borehole annulus around the shoe track of the apparatus, and fluid returns can flow up the apparatus through a bypass.

Gravel pack and sand disposal device

A gravel pack assembly includes screen sections with a packer between them. A first screen section communicates an uphole annulus with the assembly's interior passage, and a second screen section communicates a downhole annulus with the interior passage. A housing of the packer has an internal bore communicating with the assembly's interior passage and has an internal bypass communicating external ports with one another. A first packer element disposed between the external ports restricts gravel passage at least from the uphole to the downhole annulus. A second packer element disposed downhole from a second of the external ports is independently actuated to isolate fluid passage between the uphole and downhole annulus. One or more transport tubes communicate slurry from the uphole annulus to the internal bypass once the uphole annulus is packed with gravel.

Multi-zone bypass packer assembly for gravel packing boreholes

A screening assembly with a swellable packer incorporated onto the exterior of the screen that swells in the presence of water or hydrocarbons. The swellable packer swells at a rate that allows the gravel pack operation to proceed without hindering the gravel pack operation but then swells to seal the annular region around the exterior of a blank tubular at the upper end of the screen. By running in a swellable packer with the screen assembly at least one additional trip into the wellbore may be eliminated.

Swellable packer in hookup nipple

A gravel packing assembly gravel packs a horizontal borehole. Operators wash down the borehole using an inner string in a first position by flowing fluid from the inner string through the apparatus' toe. Operators then gravel pack by moving the inner string to one or more flow ports between a screen and the toe. Slurry flows into the borehole from the flow ports, and returns from the borehole flow through the screen. The gravel in the slurry can pack the borehole in an alpha-beta wave from toe to heel. In another condition, operators can move the inner string to a second flow port so slurry can flow into the borehole through a shunt extending from the second flow port. When gravel packing is done, operators move the inner string to a port collar in a liner of the assembly to cement the liner in the borehole.

One trip toe-to-heel gravel pack and liner cementing assembly

A device and method that allows a gravel slurry to placed in a wellbore from the toe towards the heel to reduce the pressure acting upon the heel of the wellbore during the gravel placement operation. By reducing the pressure acting upon the heel gravel slurry may be placed in longer sections of the wellbore in a single operation.

Inwardly swelling seal

A gravel pack operation disposes slurry from an inner string into the annulus around a shoe track. A valve on the shoe track can open and close flow through a port, and seats around the port allow an outlet of the tool to seal with the port. When the valve is open and the outlet sealed with the port, the slurry in the string is pumped into the borehole around the shoe track by flowing the slurry from the outlet into the borehole through the flow port. As this occurs, gravel collects around the shoe track, and fluid returns in the borehole flow back into the shoe track through a screen disposed toward the track's toe. Once inside the shoe track, the fluid returns communicate through a bypass on the shoe track around the sealed outlet and port. At this point, the fluid returns can pass uphole in the gravel pack assembly.

Gravel pack bypass assembly

A downhole assembly, such as a toe-to-heel gravel pack assembly, has a body with a body passage, outlet ports for slurry, and screens for fluid returns. An inner string deploys in the body to perform the toe-to-heel gravel packing. A telescoping adjustment device allows the inner string to space out properly when deployed to the toe of the assembly. Sealing surfaces or seats of a locating device in the body separate a sealable space and seal against seals on the inner string movably disposed therein. Fluid pumped in the string produces a pressure buildup when the string's port communicates with the sealable space. The pressure buildup indicates that the tool is positioned at a first location in the assembly, and other positions for placement of the tool can then be calculated therefrom.

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Kingwood, TX, United States of America

John P Broussard