Ultradent Products, Inc.

John Nielsen

Paul E Lewis

Endodontic instruments or intermediate products (e.g., blanks) used to form finished endodontic instruments having a desired cutting edge and/or taper are formed, at least in part, by molding a metal powder into a desired shape and then sintering the metal particles together. The metal powder is initially formed into a green molded part that is sintered to yield a solid metal part. The sintered metal part may optionally be further processed by additional steps, as needed, to yield a finished endodontic instrument. One additional process includes cold forming the sintered metal body to provide a cutting edge, remove cracks and microfissures, or otherwise modify the characteristics of an intermediate product or endodontic instrument. Other processes include chemical milling and mechanical milling, grinding or cutting to sharpen the cutting edge, form a taper, or otherwise modify the intermediate product or endodontic instrument in a desired manner.

Methods for manufacturing endodontic instruments from powdered metals

Endodontic instruments having a desired cutting edge are formed, at least in part, using a cold forming process. The method of forming the endodontic instrument includes providing a blank metal thread or wire and at least one die that has a negative impression of a cutting edge. The die is pressed against the blank with sufficient force in order for the die to form an at least partially formed cutting edge in the blank. Any desired shape can be formed into the blank by selecting a die with the proper corresponding negative impression. Cold forming techniques suitable for forming endodontic instruments include roll forming, flat rolling, radial forming, cold drawing, and similar techniques. The files can be sharpened or otherwise modified before or after cold-forming using techniques such as cutting, grinding, and chemical milling.

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Cottonwood Heights, UT, United States of America

John Nielsen