Stc, Inc

John N Russell

Peter Worthington

Peter G Hale

A one-shot method of making an optical fiber package (FIG. 1) for a submarine cable. A plurality of fibers (1) are fed into a space delimited by one or more elongate elements from which a tubular structure (3) can be formed, for example a C-section. A liquid filling material, such as a two-part exothermic curing polyurethne, mixed by static mixer (16), is injected into the C-section which is then closed by a die (17). The filling material rapidly cures to a resilient solid (2) in which the fibers are embedded before hauler (18) is reached. The fibers are spaced apart from one another and the tubular structure by means including a guide structure (14,15) as they enter the C-section and this is maintained in the cured material.

Method of making optical fibre cables

A method of making very long length e.g. 50 km of optical fibre submarine cable in which acrylate-coated fibres (5) are guided by a fixed lay plate (10) and embedded by a fixed trumpet shaped die (7) in a relatively soft thermoplastic polymer coating (3) (e.g. Hytrel-RTM) with a zero lay angle. The coating (3) is heat softened and carried on a kingwire (2). The partially-embedded fibres are encased in a second coating (12) of the polymer by conventional extrusion. The element is coated with a water blocking material as the element is encased in a tubular strength member comprising a conductive tube of copper or aluminium surrounded by two layers (24,25) of high tensile strength wires. A dielectric sheath of e.g. natural polyethelene is extruded over the wires. The structure of the cable limits the bending of the fibres to e.g. 0.6 m, so that very low losses can be achieved.

Optical fibre cables

A cable grip device, known as a 'stopper', suitable for holding submarine cables during laying and recovery operations on board a ship, comprises a conventional helically wound stopper modified to have a low coefficient of friction over an internal surface portion (1A) and a higher coefficient of friction portion over a surface (1B), which it is found enhances the tensile load which the stopper can bear particularly when used for smooth surfaced deep water submarine cables.

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Ringwood, United Kingdom

John N Russell