Caterpillar Inc.

John Michael Plouzek

Lawrence Andrew Mianzo

Tod Andrew Oblak

Shawn Nainan Mathew

Raymond Alan Wise

Donovan Stuart Clarke

Nolan S Finch

Matthew William Trone

Daniel Paul Adler

Mitchell Chase Vlaminck

Laurence J Cobb

Thomas Marshall Congdon

Phillip John Kunz

Thomas E Oertley

Patrick Simon Campomanes

Jeff A Jensen

Dennis R Shookman

Michael S Bottom

James Wagner

Anthony R Snyder

Thomas M Hoefft

Shadi Kfouf

Brian Charles Brown

Jason L Kupferschmid

Drew Steven Solorio

Eric A Mathewson

David Jason Mcintyre

Paul Davis Jackson, Jr

An example wear detection system receives a plurality of images from a plurality of sensors associated with a work machine. Individual sensors of the plurality of sensors have respective fields-of-view different from other sensors of the plurality of sensors. The wear detection system identifies a first region of interest and second region of interest associated with the at least one GET. The wear detection system determines a first set of image points and a second set of images points for the at least one GET based on geometric parameters associated with the GET. The wear detection system determines a wear level or loss for the at least one GET based on the GET measurement.

Ground engaging tool wear and loss detection system and method

An example wear detection system receives first image data related to at least one ground engaging tool (GET) of a work machine from one or more sensors at a first time instance in a dig-dump cycle of the work machine. The wear detection system processes the first image data to determine a first wear measurement and first wear level for the at least one GET. The wear detection system determines whether the first wear level is indicative of a GET replacement condition. The wear detection system generates an alert when the first wear level is indicative of the GET replacement condition. The wear detection system receives second image data related to the at least one GET a second time instance different from the first time instance when the first wear level is not indicative of the GET replacement condition and determines a second wear measurement and second wear level for the at least one GET. The wear detection system generates an alert indicative of the first wear level and the second wear level based on determining that the first wear level and the second wear level are indicative of the GET replacement condition.

An example wear detection system receives a left image and a right image of a bucket of a work machine having at least one ground engaging tool (GET). The example system identifies a first region of interest from the left image corresponding to the GET and a second region of interest from the right image corresponding to the GET. The example system also generates a left-edge digital image corresponding to the first region of interest and a right-edge digital image corresponding to the second region of interest. Further, the example system determines a sparse stereo disparity between the left-edge digital image and the right-edge digital image, and also determines a wear level or loss for the at least one GET based on the sparse stereo disparity.

An example wear detection system receives first imaging data from one or more sensors associated with a work machine. The first imaging data comprises data related to at least one ground engaging tool (GET) of the work machine. The example system identifies a region of interest including data of the at least one GET within the first imaging data. Based on the identified region of interest, the example system controls a LiDAR sensor to capture second imaging data capturing the at least one GET that is of higher resolution than the first imaging data. The example system generates a three-dimensional point cloud of the at least one GET based on the second imaging data and determines a wear level or loss for the at least one GET based on the three-dimensional point cloud.

An ECU includes a memory including computer executable instructions for monitoring the condition of a ground engaging tool, and a processor coupled to the memory and configured to execute the computer executable instructions, the computer executable instructions when executed by the processor cause the processor to: acquire an image of the ground engaging tool, evaluate the image using an algorithm that compares the acquired image to a database of existing images to determine the damage, the amount of wear, or the absence of the ground engaging tool, and grade the quality of the acquired image.

Bucket get monitoring system

The electronic control unit includes a memory including computer executable instructions for recognizing a ground engaging tool; and a processor coupled to the memory and configured to execute the computer executable instructions, the computer executable instructions when executed by the processor cause the processor to: determine a dimension of a ground engaging tool installed on a work tool; compare the determined dimension of the ground engaging tool installed on a work tool to the theoretical dimension of a new ground engaging tool installed on the work tool; and calculate the difference between the determined dimension and the theoretical dimension.

Ground engaging tool monitoring system

A ground engaging member that engages a work material to dig into the work material includes a member body extending from a leading end to a trailing end, the member body having an internal surface defining a cavity therein, the cavity having a concavity that faces away from the leading end along a longitudinal direction, the longitudinal direction extending from the leading end to the trailing end; and a first wear sensing body embedded in the member body between the cavity and the leading end along the longitudinal direction. The member body is fabricated from a ground engaging tool (GET) body material having a GET body material density. The first wear sensing body is fabricated from a wear sensing body material having a wear sensing body material density that is not equal to the GET body material density.

Ultrasonic wear life sensing of ground engaging tools

A wear life sensing system may use nondestructive testing techniques to determine when ground engaging tools (GETs) are worn down and reach the ends of their useful wear lives. The wear life sensing system may include a wear sensing body and a wear sensor assembly embedded within the body of the GET. The wear sensing body is positioned proximate a maximum wear point of the GET and is fabricated from a material having a different material density than the material of the GET body. The wear sensor assembly outputs distance sensor signals in the direction of the wear sensing body and determines the presence or absence of the wear sensing body based on the reflected distance sensor signals received at the wear sensor assembly. The wear sensor assembly may transmit a GET replacement message when it no longer detects the presence of the wear sensing body.

Ultrasonic sensing wear life of ground engaging tools

A tool erosion detecting system for a machine having a ground engaging tool is disclosed. The tool erosion detecting system may include a camera configured to generate a first image of the ground engaging tool on a display device, an input device configured to receive a user input, and a controller in communication with the camera and the input device. The controller may be configured to generate an augmented reality view of the ground engaging tool. The augmented reality view may include the first image of the ground engaging tool generated by the camera and a second image of a ground engaging tool superimposed on the first image and being associated with a selected wear level, wherein the selected wear level is based on the user input.

Tool erosion detecting system using augmented reality

A master link joint for a drive chain is disclosed. The disclosed master link joint includes two master links. Each master link includes a first half link and a second half link that engage each other along mating abutment surfaces. The two master links are disposed on opposite sides of the chain. The first half links are coupled by a pin that traverses the chain and the second half links are coupled by a bushing that traverses the chain. The mating abutment surfaces include a first ramp that meets a second offset ramp at a junction or root. An angle &#x3b8; defined by the second ramps of the mating abutment surfaces and a line parallel to the rail or bottom pad of the half links ranges from about 45 to about 53&#xb0;.

Master link joint for a track undercarriage and method of retrofitting an existing undercarriage

A retention system for a wear member may have a flange having a mounting slot defined between a first inner wall and a second inner wall, which are parallel to an axis. The retention system may also have a first retention member having a first through hole, and a second retention member having a second through hole. The retention system may additionally have a fastener configured to be received in the first and second through holes. The fastener may be configured to move the first retention member and the second retention member in opposite directions along the axis. The retention system may be configured such that movement of the retention members along the axis exerts forces on the first and second inner walls perpendicular to the axis.

Retention system for a wear member

A thrust ring for an undercarriage in a track-type machine includes an annular body having an outer circular edge and an inner circular edge defining a common center axis. A first set of oil grooves and a first set of thrust faces are positioned in an alternating arrangement on each of a first axial side and a second axial side of the annular body. Each of the oil grooves includes a cross sectional contour shaped to balance an oil flow property of the thrust ring with a strength property of the thrust ring, and defining a non-uniform curve which includes a plurality of curve segments each having a different radial attribute. The thrust ring defines a Plouzek value equal to 1.

Thrust ring for undercarriage in a track-type machine

Master link unit assembly

Joint assemblies are useful for connecting one structure to another structure. When the various structures deflect or bend, edge loading occurs therebetween. The subject joint assembly includes a pin positioned between a first and second structure. An insert is free floating positioned around the pin for contacting either of the first or second structures. A crown shaped surface is utilized on the insert at a substantially central location therealong. The crown shaped surface directs forces to the center of the insert to reduce edge loading.

Growing community of inventors

Peoria, IL, United States of America

John Michael Plouzek