Mainspring Energy, Inc.

Etagen, Inc.

John Lawler

Matt Svrcek

David B DeGraaff

Scott Coakley

John Powers

Kevin Walters

Shannon Miller

Matthew Svrcek

Samuel Sherman

Christopher David Gadda

Andrew H Hancock

Jodie Prudhomme

Cameron Wylie

Alan Crapo

Sam Sherman

David Degraaff

Neil Watters

A linear electromagnetic machine includes a stator, a translator, and a bearing system. The bearing system maintains alignment against lateral displacement of the translator relative to the stator, as the translator reciprocates axially. More particularly, the bearing system maintains a motor air gap between the stator and a magnetic section of the translator. The stator includes a plurality of stator teeth and windings, which form a plurality of phases. The stator teeth and windings are arranged using a hoop stack with spines to form a stator bore and define the motor air gap. The bearing system can include bearing housings that are configured to form a bearing interface with a surface of the translator. The bearing interface can include a contact bearing or a non-contact bearing, such as a gas bearing. Current is controlled in the phases to convert between electrical energy and kinetic energy of the translator.

Linear electromagnetic machine with a stator having stator teeth arranged to provide an anti-clocking force

A bearing assembly for a linear electromagnetic machine includes a sleeve having a surface configured to provide a bearing between the surface and a translator, a front plate coupled to the sleeve, a support block, and a plurality of flexures coupled to the support block. Each flexure is coupled between the support block and one of the front plate or a stator. For example, a load path extends from a stator to the support block via a first set of flexures of the plurality of flexures, from the support block to the front plate via a second set of flexures of the plurality of flexures, and from the front plate to the sleeve. In the example of four flexures, two flexures are affixed to the support block and front plate, while two other flexures are affixed to the support block and the stator.

Systems and methods for flexure-based bearing mounting

An integrated linear generator system includes, for example, a generator assembly, a control system, a frame system, an exhaust system, an intake system, a cooling system, a bearing system, one or more auxiliary systems, or a combination thereof. The generator system is configured to generate power, as controlled by the control system. The generator assembly may include an opposed- and free-piston linear generator, configured to operate on a two-stroke cycle. The intake and exhaust systems are configured to provide reactants to and remove products from the generator assembly, respectively. The cooling system is configured to effect heat transfer, material temperature, or both, of components of the integrated linear generator system. The bearing system is configured to constrain the off-axis motion of translators of the generator assembly without applying significant friction forces. The frame system is configured to manage rigidity, flexibility, and alignment of components of the integrated linear generator system.

Integrated linear generator system

Linear electromagnetic machine system

A piston engine may include a clearance gap between a piston assembly and a cylinder. The piston may be configured to translate in a bore of the cylinder. The clearance gap between the piston assembly and the bore may be actively or passively controlled. A control system may provide one or more adjustments based on, for example, a detected temperature, pressure, flow rate, work metric, and/or other indicator. The adjustments may include, for example, adjusting a cylinder liner, adjusting a flow through a bearing element, adjusting a coolant flow, adjusting a heat pipe property, and/or other adjustments. One or more auxiliary systems may be used to provide the adjustments.

Methods and systems for managing a clearance gap in a piston engine

Linear electromagnetic machine system with bearing housings having pressurized gas

A piston engine may include a piston and cylinder assembly. A piston assembly may be configured to translate in a cylinder liner, which may form a bore in the cylinder. The cylinder liner may be deformable, and deformations of the cylinder liner may affect the clearance gap between the piston assembly and the cylinder. A liner fluid may be supplied to the cylinder liner to create a pressure differential across the liner, and a resulting deformation. The liner fluid may be used to provide cooling as well as liner deformation to control the clearance gap. A cylinder may include one or more fluid passages configured to provide heating, cooling, or both. A cylinder may include one or more localized heat sources such as, for example, electric resistance heaters or heating fluid passages.

A piston engine may include a heat pipe capable of transferring heat away from a portion of the piston engine such as a combustion section. The heat pipe may be included as part of a piston assembly, a cylinder, or both. The heat pipe may be filled with a suitable heat pipe fluid that may undergo a phase change such as, for example, water, ethanol, ammonia, sodium, other fluids or combinations thereof. Boiling and condensing of the fluid within the heat pipe may utilize the latent heat of the fluid during heat transfer. Multiple heat pipes may be used in some instances.

A piston engine may include a non-contact bearing between a piston assembly and a cylinder. The piston may be configured to translate in a bore of the cylinder, and a non-contact bearing may be included in a clearance gap between the piston assembly and the bore. A bearing fluid may be supplied to the clearance gap via the piston assembly and/or cylinder to create the non-contact bearing. A bearing element may be used to direct or otherwise manage the flow of bearing fluid in the clearance gap. The bearing element may include one or more holes, porous portions, and/or passages to direct the bearing fluid to the clearance gap.

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San Francisco, CA, United States of America

John Lawler