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Morgan Adhesives Company

John L Schmitz

George W Simmons

George R Simmons

The invention encompasses the pattern coating of a thick layer of adhesive on a single substrate. The adhesive strips may be continuous or discontinuous on the single substrate. In one preferred embodiment of the invention, the substrate is a release liner and the adhesive is a hot melt, thereby not requiring the use of an extruder in the application of the adhesive onto the substrate. When it is desired to produce a non-foamed product, the web is chilled on a chilled drum. Elimination of this chilling step, results in the formation of a foamed tape product, due to the evaporation of the moisture which is typically contained within the silicone-coated paper web. The product is a thick (10-100 mils), free (no carrier) film of adhesive made to the desired width (3/8' to approximately 6') of a high cohesive strength adhesive, with good temperature resistance (&gt;196.degree. F.), with low bubble content (appears clear), wound into rolls containing from 100-800 feet or greater in length.

Pattern coating of thick film pressure sensitive adhesives

Adhesive laminates and their preparation. According to one embodiment, an adhesive laminate comprising a foamed pressure sensitive adhesive layer and a release liner applied thereto is prepared by applying hot pressure sensitive adhesive material in layer form to a release coated surface of a release paper or other release liner. Moisture is transferred from the release liner to the hot molten adhesive layer, causing the latter to foam. According to a second embodiment, a coextrudate comprising a thermoplastic carrier with an adhesive coating on one or both sides thereof is formed by the coextrusion of the adhesive taking place with the carrier over at least a short distance and at a temperature of about 350.degree. F.

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Hiram, OH, United States of America

John L Schmitz