Umicore Ag & Co Kg

John Kraus

John Gerard Nunan

Ryan J Andersen

Curt M Ellis

Deven Ross

Marc Williams

Marcus Williams

The present invention relates to a catalyst comprising a carrier substrate of the length L extending between substrate ends a and b and two washcoat zones A and B, wherein washcoat zone A comprises a first platinum group metal and extends starting from substrate end a over a part of the length L, and washcoat zone B comprises the same components as washcoat zone A and in addition a second platinum group metal and extends from substrate end b over a part of the length L, wherein L=L+L, wherein Lis the length of washcoat zone A and Lis the length of substrate length B.

Three-way catalyst

A method of coating a substrate includes distributing a first catalyst slurry having a first catalytic composition and a first initial viscosity within the substrate to form a first catalyst layer within the substrate; adjusting the viscosity of the first catalyst layer such that the first catalyst layer is made to have a first adjusted viscosity that is greater than the first initial viscosity of the first catalyst slurry; distributing a second catalyst slurry having a second catalytic composition and a second initial viscosity within the substrate to form a second catalyst layer within the substrate, the second initial viscosity being made to be less than the first adjusted viscosity; the second catalyst slurry being distributed within the substrate while the first catalyst layer is in a wet state such that the second catalyst layer is formed as a wet-on-wet coating that at least partially overlaps the first catalyst layer.

Method of applying a multilayer wet-on-wet coating to a substrate

Growing community of inventors

Tulsa, OK, United States of America

John Kraus