Black Decker Inc.

John Howson

Matthew J Velderman

Michael Kenneth Forster

John Charles Vanko

Daniel Puzio

Craig Alan Schell

Scott J Eshleman

Tal Gottesman

Russell Hester

Sankarshan N Murthy

Daniel L Schwartz

Russell David Hester

A power tool comprising a housing and a brushless direct-current (BLDC) motor disposed within the housing. The motor includes a stator and a rotor rotatable relative to the stator. The power tool is configured to generate a power output from the motor that is greater than 1200 continuous hot Watts out such that a quotient obtained by the power output measured in Watts (Wout), divided by an input measured in Volt-Amperes (Vain), and further divided by a volume of the power tool measured in cubic centimeters (cc), is greater than 600 Wout/Vain/cc.

Handheld power tool with a brushless electric motor

A power tool comprising a housing and a brushless direct-current (BLDC) motor disposed within the housing. The motor includes a stator and a rotor rotatable relative to the stator. The power tool is configured to generate a power output from the motor such that a quotient obtained by the power output measured in Watts (Wout), divided by an input measured in Volt-Amperes (Vain), and further divided by a diameter of the motor measured in meters (m), is greater than 10 Wout/Vain/m.

A power tool comprising a housing, a motor, and a circuit board residing in the housing is provided. A rectifier that receives an alternating current and converts the alternating current to a direct current, a switching arrangement having a plurality of motor switches connected electrically between the rectifier and the motor, and a capacitor connected electrically between the rectifier and the switching arrangement, are mounted on a rear portion of a planar surface of the circuit board. A switching arrangement and at least one heat sink in thermal communication therewith are mounted on a front portion of the planar surface of the circuit board.

A power tool includes a housing, a motor disposed in the housing, a transmission disposed in the housing and coupled to the motor, an output end effector coupled to the transmission, a control circuit for controlling power delivery from a power source to the motor, and a force sensing electronic clutch including a force sensor coupled to a substantially stationary element of the transmission. The force sensor senses a reaction torque transmitted from the end effector to at least a portion of the transmission. The sensor is configured to generate a first electronic signal corresponding to an amount of the reaction torque. The control circuit compares the first electronic signal with a second electronic signal corresponding to a desired threshold torque value, and initiates a protective operation when a value of the first electronic signal indicates that the reaction torque has exceeded the desired threshold torque value.

Power tool with force sensing electronic clutch

A handheld grinder comprising a housing; a grinding disk; a motor; an output shaft connected to the grinding disk and the motor to impart rotary motion thereto; and a circuit board residing in the housing and having thereon a rectifier that receives an alternating current and converts the alternating current to a direct current, a switching arrangement having a plurality of motor switches connected electrically between the rectifier and the motor and operates to deliver the direct current from the rectifier to the motor, a capacitor connected electrically between the rectifier and the switching arrangement, wherein the capacitor is coupled in parallel across the rectifier, a driver circuit interfaced with the motor switches and operable to control switching operation of the motor switches, and a power switch connected electrically between the rectifier and the driver circuit and operable to selectively energize the driver circuit and power on the grinder disk.

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Sparks, MD, United States of America

John Howson