Baker Hughes Corporation

Baker Hughes, a Ge Compnay, LLC

Tdy Industries, Inc.

Baker Hughes Holdings LLC

Baker Huges Incorporated

Baker Hughes Incroporated

John H Stevens

Jimmy Wayne Eason

James Leslie Overstreet

Redd H Smith

James Andy Oxford

James C Westhoff

Nicholas J Lyons

Heeman Choe

Eric Charles Sullivan

Wei A Chen

Juan Miguel Bilen

James L Duggan

Bo Yu

Prakash K Mirchandani

Marc William Bird

Xu Huang

Alfred J Mosco

James J Oakes

Gabriel B Collins

Steven G Caldwell

Nathan David Ames

Vivekanand Sista

Shuchi Khurana

Jose Ramirez

Wanjun Cao

Kenneth E Gilmore

Ian D Harris

Jared D Gladney

Steven Craig Russell

Robert J Buske

Kenneth R Evans

Oliver Matthews, Iii

David Alexander Curry

Benjamin J Chrest

Daniel E Ruff

David Keith Luce

Jeremy K Morgan

Chris Perez

Somesh Kumar Mukherjee

Heman Choe

James Duggan

Methods for welding a particle-matrix composite body to another body and repairing particle-matrix composite bodies are disclosed. Additionally, earth-boring tools having a joint that includes an overlapping root portion and a weld groove having a face portion with a first bevel portion and a second bevel portion are disclosed. In some embodiments, a particle-matrix bit body of an earth-boring tool may be repaired by removing a damaged portion, heating the particle-matrix composite bit body, and forming a built-up metallic structure thereon. In other embodiments, a particle-matrix composite body may be welded to a metallic body by forming a joint, heating the particle-matrix composite body, melting a metallic filler material forming a weld bead and cooling the welded particle-matrix composite body, metallic filler material and metallic body at a controlled rate.

Earth-boring tools having particle-matrix composite bodies and methods for welding particle-matrix composite bodies

A method includes disposing a braze material adjacent a first body and a second body; heating the braze material and forming a transient liquid phase; and transforming the transient liquid phase to a solid phase and forming a bond between the first body and the second body. The braze material includes copper, silver, zinc, magnesium, and at least one material selected from the group consisting of nickel, tin, cobalt, iron, phosphorous, indium, lead, antimony, cadmium, and bismuth.

Braze materials and earth-boring tools comprising braze materials

Methods of forming at least a portion of an earth-boring tool include providing particulate matter including a hard material in a mold cavity, melting a metal and the hard material to form a molten composition comprising a eutectic or near-eutectic composition of the metal and the hard material, casting the molten composition to form the at least a portion of an earth-boring tool within the mold cavity, and providing an inoculant within the mold cavity. Methods of forming a roller cone of an earth-boring rotary drill bit include forming a molten composition, casting the molten composition within a mold cavity, solidifying the molten composition to form the roller cone, and controlling grain growth using an inoculant as the molten composition solidifies. Articles including components of earth-boring tools are fabricated using such methods.

Articles comprising metal, hard material, and an inoculant, and related methods

A tool for forming or servicing a wellbore includes a first body, a second body, and a retaining member located between a surface of the first body and a surface of the second body. The retaining member at least partially retains the second body with respect to the first body. The retaining member comprises a shape memory material configured to transform, responsive to application of a stimulus, from a first solid phase to a second solid phase. A method of forming a tool for forming or servicing a wellbore includes disposing a retaining member comprising a shape memory material in a space between a first body and a second body and transforming the shape memory material from a first solid phase to a second solid phase by application of a stimulus to cause the retaining member to create a mechanical interference.

Method and apparatus for securing bodies using shape memory materials

An earth-boring tool includes a bit body and an actuator coupled to the bit body. The actuator includes at least one shape memory material configured to transform from a first shape to a second shape to move a bearing pad or a cutting element with respect to the bit body in response to a stimulus. A transformation from the first shape to the second shape includes a phase change from a first solid phase to a second solid phase. A depth-of-cut limiter includes a bearing element and at least one shape memory material coupled to the bearing element. A method of forming or servicing a wellbore includes rotating an earth-boring tool within a wellbore, applying a stimulus to an actuator to convert at least one shape memory material from a first shape to a second shape, and continuing to rotate the earth-boring tool within the wellbore after applying the stimulus.

Earth-boring tools, depth-of-cut limiters, and methods of forming or servicing a wellbore

An earth-boring tool includes a tool body, at least one cutting element, and a retaining member comprising a shape memory material (e.g., alloy, polymer, etc.) located between a surface of the tool body and a surface of the cutting element. The shape memory material is configured to transform, responsive to application of a stimulus, from a first solid phase to a second solid phase. The retaining member comprises the shape memory material in the second solid phase, and at least partially retains the at least one cutting element adjacent the tool body. The shape memory material may be trained in a first phase to a first shape, and trained in a second phase to a second shape. The retaining member may be at least partially within a cavity in the first phase, then transformed to the second phase to apply a force securing the cutting element to the tool body.

Earth-boring tools and methods for forming earth-boring tools using shape memory materials

An earth-boring tool includes a tool body having an aperture therein defining a nozzle port, a nozzle or nozzle assembly disposed in the nozzle port, and a shape memory material disposed adjacent a surface of at least one component of the nozzle or nozzle assembly. The shape memory material retains at least one component of the nozzle or nozzle assembly by a threadless connection. The threadless connection includes mechanical interference between the shape memory material, the at least one component of the nozzle or nozzle assembly, and the tool body or another component of the nozzle or nozzle assembly. The shape memory material is formulated and configured to transform from a first phase and a first shape upon heating and to transform from a second phase and a second shape upon cooling.

Nozzle assemblies including shape memory materials for earth-boring tools and related methods

Coupling members for coupling an earth-boring drill tool to a drill string, drilling tools including a coupling member attached to a body of an earth-boring drill tool, methods for forming drilling tools including a coupling member, and methods for forming coupling members are disclosed. A coupling member may include a distal region comprising a first material composition and a proximal region comprising a second, different material composition. A drilling tool may include a body that is attached to a coupling member with a varied material composition for coupling the body to a drill string.

Coupling members for coupling a body of an earth-boring drill tool to a drill string, earth-boring drilling tools including a coupling member, and related methods

Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.

Earth-boring tools comprising eutectic or near-eutectic compositions

A method of forming a down-hole tool comprises contacting at least a portion of at least one down-hole structure comprising at least one ceramic-metal composite material with a molten electrolyte comprising sodium tetraborate. Electrical current is applied to at least a portion of the at least one down-hole structure to form at least one borided down-hole structure comprising at least one metal boride material. Other methods of forming a down-hole tool, and a down-hole tool are also described.

Methods of forming borided down hole tools

A method of forming a downhole tool comprises contacting at least one downhole structure comprising at least one metal material with a molten electrolyte comprising anhydrous sodium tetraborate. Electrical current is applied to at least a portion of the at least one downhole structure to form at least one borided downhole structure comprising at least one metal boride material. Other methods of forming a downhole tool, and a downhole tool are also described.

Methods of forming borided down-hole tools

Methods and compositions for brazing

Articles comprising metal, hard material, and an inoculant

Growing community of inventors

Spring, TX, United States of America

John H Stevens