The Torrington Company

John H Rhodes

Walter P Waskiewicz

David T Nguyen

Mark I Jurras, Iii

Stephen T Podhajecki

Richard L Lemoine

Richard W Browner

Mark A Fuller

A system senses real-time rolling element loads in a rolling element bearing having a plurality of rolling elements disposed between an inner race and an outer race. A plurality of sensors are disposed about one of the inner race and the outer race of the bearing to output sensor data corresponding to detected loads. A control unit predicts bearing life from the sensor data and determines a load zone of the bearing in real time from the sensor data. Before operation of the system in real-time, the sensors are calibrated to model a relationship of roller load and measured strain. The bearing is then rotated and sensor data is output from each the sensors. The sensor data is cyclical, and peaks and valleys are extracted from the sensor data to determine rolling element loads and measured bearing speed. Load components from a plurality of bearings are then summed to obtain total applied system load in real time.

Imbedded bearing life and load monitor

A plurality of wedge-shaped separator elements are pivotably mounted on a retainer ring such that the separator elements may space rollers of a roller bearing circumferentially. The separator elements include a narrow portion for engagement with a thrust flange of one of the inner and outer bearing rings to restrain the bearing retainer in the axially outward direction and include a wide portion for engagement with the rollers to retain the rollers in one of the radially outward and radially inward directions. The retainer ring engages the rollers to retain the bearing retainer in the axially inward direction.

Modular retainer assembly

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Torrington, CT, United States of America

John H Rhodes