Dow Global Technolgoies LLC

John Gordon-Duffy

David R Arrowsmith

William Jack Kruper, Jr

Zenon Lysenko

Duane R Romer

Bruce Bell

William Gerald Stobby

Chau Van Vo

Van-Chau Vo

Inken Beulich

Anett Borgwardt

Lawrence S Hood

Richard T Fox

Warren H Griffin

Alain Sagnard

Roy E Smith

Simon Lee

Ralph Schmidt

Chau-V Vo

David Arrowsmith

Prepare extruded polymer foam comprising at least 50 weight-percent alkenyl aromatic polymer, a brominated flame retardant providing 0.8 to 1.4 weight percent bromide, 0.05 to 0.5 weight-percent hydrobromic acid scavenger, at least 1.5 weight-percent graphite and less than 0.1 weight-percent C&#x2014;C and O&#x2014;O labile organic compounds using a blowing agent composition comprising at least 0.3 weight-parts per 100 weight parts polymer and that consists of blowing agents having an ozone depletion potential of zero and a global warming potential that is less than 1000.

Polymer foam with low bromine content

Prepare extruded thermoplastic polymer foam by preparing a foamable polymer mixture containing thermoplastic polymer and blowing agent at a mixing pressure, cooling the foamable polymer mixture and extruding it through a foaming die at a die pressure at least 90 bars lower than the mixing pressure and out through a die opening having cross sectional dimensions of 2.5 millimeter or more and a cross sectional area of at least 700 square millimeters at a flow rate greater than 500 kilograms per hour and allow it to expand into a polymer foam between shaping elements while restraining the extrusion rate with a restraining device so as to form polymer foam having 96 volume percent or less void volume, anisotropic cell size, a thickness of 50 millimeter or greater, compressive and tensile moduli in the thickness dimension greater than 35 mega pascals and an average shear modulus greater than 16 mega pascals.

High strength extruded thermoplastic polymer foam

Prepare a closed-cell alkenyl aromatic polymer foam by an extrusion process using a blowing agent composition that contains at least 30 weight-percent of the chlorine-free hydrofluorocarbon blowing agent such that the foam has a density of 48 kilograms per cubic meter or less, contains more than 50 weight-percent styrene-acrylonitrile copolymer based on total polymer weight and at least eight weight-percent of a chlorine-free hydrofluorocarbon blowing agent that has a lower solubility in polystyrene than 1,1,2,2-tetrafluoroethane (HFC-134).

Alkenyl aromatic foam with low solubility hydrofluorocarbon

A laminated foam article contains at least two foam boards having mating peak and groove surface profiles where surface skin remains on at least a portion of the profiles and wherein the foam boards are laminated to one another in a mating orientation with the peaks of one foam surface within the grooves of the adjoining foam surface with an adhesive between the mating surfaces of the foams and wherein the laminated foam article has a thickness that exceeds 200 millimeters.

Laminated foams with mating peaks and grooves

Extruded polymer foams are prepared using brominated fatty acids, an ester, amide or ester-amide of a brominated fatty acid, a glyceride of one or more brominated fatty acids, or a polymerized brominated fatty acid as an FR additive. The brominated FR additives unexpectedly are stable at the extrusion temperatures, and provide excellent flame retardancy to the foams.

Extruded polymer foams containing brominated fatty acid-based flame retardant additives

A polymeric foam article has at least two thermoplastic polymer foams in layered orientation, each of the thermoplastic polymer foams having an adjoining surface that contains a polymer skin, a thickness dimension perpendicular to the adjoining surface, perforations that are less than one millimeter in diameter that penetrate through the adjoining surface to a depth less than the thickness dimension of the foam, where the adjoining surface of one thermoplastic polymer foam is adjacent and adhered to the adjoining surface of another thermoplastic polymer foam with an adhesive thereby affixing the thermoplastic polymer foams to one another.

Perforated laminated polymeric foam articles

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La Wantzenau, France

John Gordon-Duffy