General Electric Company

Global Nuclear Fuel - Americas, LLC

Other

John Frederick Schardt

Daniel Reese Lutz

David W White

Yang-Pi Lin

Gerald A Potts

Robert B Elkins

Ronald B Adamson

Mickey O Marlowe

Cedric D Williams

Russell M Fawcett

Anthony P Reese

Russell Edward Stachowski

Roland Otto Jackson

Cary L Kunz

Mark Andrew Dubecky

Robert A Rand

Sheikh Tahir Mahmood

Hiroaki Kagami

Peter J Savoia

Hideyuki Mukai

Sten O Akerlund

Disclosed herein are zirconium-based alloys and methods of fabricating nuclear reactor components, particularly fuel cladding tubes, from such alloys that exhibit improved corrosion resistance in aggressive coolant compositions. The fabrication steps include a late-stage &#x3b2;-treatment on the outer region of the tubes. The zirconium-based alloys will include between about 1.30 and 1.60 wt % tin; between about 0.06 and 0.15 wt % chromium; between about 0.16 and 0.24 wt % iron, and between 0.05 and 0.08 wt % nickel, with the total content of the iron, chromium and nickel comprising above about 0.31 wt % of the alloy and will be characterized by second phase precipitates having an average size typically less than about 40 nm. The final finished cladding will have a surface roughness of less than about 0.50 &#x3bc;m Ra and preferably less then about 0.10 &#x3bc;m Ra.

Zirconium alloy fuel cladding for operation in aggressive water chemistry

A zirconium alloy suitable for forming reactor components that exhibit reduced irradiation growth and improved corrosion resistance during operation of a light water reactor (LWR), for example, a boiling water reactor (BWR). During operation of the reactor, the reactor components will be exposed to a strong, and frequently asymmetrical, radiation fields sufficient to induce or accelerate corrosion of the irradiated alloy surfaces within the reactor core. Reactor components fabricated from the disclosed zirconium alloy will also tend to exhibit an improved tolerance for cold-working during fabrication of the component, thereby simplifying the fabrication of such components by reducing or eliminating subsequent thermal processing, for example, anneals, without unduly degrading the performance of the finished component.

LWR flow channel with reduced susceptibility to deformation and control blade interference under exposure to neutron radiation and corrosion fields

Disclosed herein are zirconium-based alloys that may be fabricated to form nuclear reactor components, particularly fuel cladding tubes, that exhibit sufficient corrosion resistance and hydrogen absorption characteristics, without requiring a late stage &#x3b1;+&#x3b2; or &#x3b2;-quenching processes. The zirconium-base alloys will include between about 1.30-1.60 wt % tin; 0.0975-0.15 wt % chromium; 0.16-0.24 wt % iron; and up to about 0.08 wt % nickel, with the total content of the iron, chromium and nickel comprising at least about 0.3175 wt % of the alloy. The resulting components will exhibit a surface region having a mean precipitate sizing of between about 50 and 100 nm and a Sigma A of less than about 2&#xd7;10hour with the workpiece processing generally being limited to temperatures below 680&#xb0; C. for extrusion and below 625&#xb0; C. for all other operations, thereby simplifying the fabrication of the nuclear reactor components while providing corrosion resistance comparable with conventional alloys.

Non-heat treated zirconium alloy fuel cladding and a method of manufacturing the same

An improved fuel element for use in a nuclear reactor comprised of a central core of nuclear material, which is surrounded by a composite cladding. The cladding has an outer metallic tubular portion comprised of well-known cladding alloys used for such purposes. Metallurgically bonded to the outer metallic tubular portion is a commercially pure zirconium microalloyed with a controlled quantity of iron. The zirconium microalloyed with iron produced an inner metallic barrier having a beneficial balance between stress corrosion crack resistance and corrosion resistance while retaining other beneficial properties of pure zirconium, such as ductility.

Cladding for use in nuclear reactors having improved resistance to stress corrosion cracking and corrosion

A nuclear fuel bundle has differential peak power limits for the edge or peripheral fuel rods and the interior fuel rods. Also, the magnitude of nuclear fuel in the edge or peripheral rods is decreased in comparison with the magnitude of nuclear fuel in the interior rods. The nuclear reactor can thus operate at higher power output by decreasing the margins between the power outputs and peak power limit of the interior rods, as well as by decreasing the margins between the power outputs of the edge or peripheral rods and the increased peak power limit of those rods. The outer or peripheral edge rods can also be enriched for enhanced power output.

Nuclear fuel bundle having different peak power limits

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Wilmington, NC, United States of America

John Frederick Schardt