Drilex Systems, Inc.

Longbore, Inc.

John Forrest

An apparatus for inserting and removing a flexible first material into a second material ( ) includes a moveable carriage ( ). An adjustable clamp ( ) is connected to the moveable carriage ( ), adjustable between an open position and a clamped position on the first flexible material. In a preferred embodiment, a receiver stiffener casing ( ) is configured to receive and support the flexible first material as the flexible first material is inserted into and removed from the second material.

Apparatus and method for inserting and removing a flexible first material into a second material

A navigable downhole drilling system incorporating a drilling motor having a system of sensors and information processors for determining the depth, inclination, direction and thrust of the drilling motor. Accordingly, the drilling operation can be continuously monitored and adjusted to ensure desired directional drilling. A programmed processor may be incorporated into the drilling system to guide the drilling motor along a predetermined course. A generator assembly provides power to the processors and sensors as a result of the precessional rotation of the rotor within the stator of the drilling motor. The overall length of the drilling system is minimized by piggybacking the thrust bearings with the power generation unit and siamesing the transmission assembly for the drilling motor with the power section of the motor. As a result, a downhole drilling system of navigable length is created which can be readily directed along the desired course.

Navigable downhole drilling system

A power generation unit associated with a downhole drilling motor capable of producing sufficient rotational speeds to produce power for operating downhole devices associated with the drilling operation. The power generation unit takes advantage of the high speed precessional rotation of the rotor within the stator to drive the generator. The assembly includes a multi-lobed rotor displaceable within a stator using drilling fluid pumped therethrough. A crankshaft, mounted at one end concentric with the rotor and at its high speed take-off end concentric with the stator, transfers the rotor center precession to the shaft of the generator. In a preferred embodiment, the generator will include a socket for simply connecting downhole devices requiring electrical power.

Power generation from a multi-lobed drilling motor

A composite stator construction for a downhole drilling motor which provides improved sealing and distortion properties. The elastomer which maintains the sealing/pumping action of the motor is applied in a uniform thickness to a rigid metallic form. In the stator, the rigid former has the basic configuration of the stator and is mounted within the casing of the motor. In the rotor, the elastomer can be applied directly to a metallic rotor core. The basic geometry is provided by the metallic former thereby reduces distortion of the lobes under increased torsional forces.

Composite stator construction for downhole drilling motors

A thermal jacket shield for a drilling motor which permits drilling operations in high temperature wells without failure of the motor. The thermal shield includes a multiple passageway casing to shroud the motor and through which is circulated drilling fluid used to operate the drilling motor. The motor is positioned within concentric inner and outer shells which form a fluid annulus through which the fluid is circulated. An intermediate housing sub connected to the lower end of the drilling motor includes a nozzle through which a controlled quantity of drilling fluid is passed into the annulus formed by the inner and outer annular shells. Outlet ports in the outer shell allow the drilling fluid to flow to the exterior of the tool. As a result, cooling fluid is continuously passed through the jacket shield to maintain the operating temperature of the motor at an acceptable temperature.

Thermal shield for drilling motors

A drill string apparatus for the controlled absorption of both axial and torsional forces exhibited on the well string during drilling operations. The device is adapted to be connected in the drill string above the drilling tool in order to control the forces acting on the bit and to arrange the mean weight on bit for the selected drilling operation. Generally, the apparatus includes an outer casing coupled at its upper end to the drill string and an inner assembly telescopically received within the outer casing and connected at its lower end to the lower part of the bottom hole assembly or the drilling tool. Rotational torque is transferred from the drill string and outer casing to the inner assembly and drill bit by a series of helical splines. The mean weight on bit is controlled through an interchangeable pressure control nozzle mounted at the top of the inner assembly. Dual pistons with corresponding fluid chambers dampen axial forces while the helical splines decouple the torsional forces from axial vibrations to ensure proper control of the drill bit. In addition to attenuating vibration in conventional drilling operations, the present invention can be utilized in highly deviated holes and in drill strings using coiled tubes.

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Houston, TX, United States of America

John Forrest