Kalsi Engineering, Inc.

John Erick Schroeder

Lannie Laroy Dietle

Manmohan Singh Kalsi

Patricio Daniel Alvarez

Brian O James

Jeffrey D Gobeli

Aaron Paul Richie

William T Conroy

Victor Garcia, Jr

Rome Richardson

Lannie M Dietle

The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. The features of a variable inlet size, a variable dynamic lip flank slope, and a reduction in the magnitude and circumferentially oriented portion of the lubricant side interfacial contact pressure zone at the narrowest part of the lip, individually or in combination thereof, serve to maximize interfacial lubrication in severe operating conditions, and also serve to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

Rotary seal with improved film distribution

A seal backup ring is provided with undulating surfaces which create circumferential convergence with a relatively rotatable surface. The backup ring is configured so that differential pressure acting across a rotary seal forces portions of the backup ring against the relatively rotatable surface, closing, or substantially closing, the extrusion gap that the rotary seal is exposed to. In response to relative rotation between the backup ring and the mating relatively rotatable surface, the circumferential convergence promotes hydrodynamic lubrication within the dynamic interface that exists between the backup ring and the relatively rotatable surface. The modulus of elasticity of the backup ring is greater than the modulus of elasticity of the rotary seal.

Hydrodynamic backup ring

The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. A preferably curved elevated contact pressure zone serves to maximize interfacial lubrication in critical areas during severe operating conditions by utilizing lubricant that would otherwise escape at the trailing edge of the hydrodynamic waves. The zones are produced by geometry that serves to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

Rotary seal with truncated wave form

A hydrodynamically lubricating geometry for the generally circular dynamic sealing lip of rotary seals that are employed to partition a lubricant from an environment. The dynamic sealing lip is provided for establishing compressed sealing engagement with a relatively rotatable surface, and for wedging a film of lubricating fluid into the interface between the dynamic sealing lip and the relatively rotatable surface in response to relative rotation that may occur in the clockwise or the counter-clockwise direction. A wave form incorporating an elongated dimple provides the gradual convergence, efficient impingement angle, and gradual interfacial contact pressure rise that are conducive to efficient hydrodynamic wedging. Skewed elevated contact pressure zones produced by compression edge effects provide for controlled lubricant movement within the dynamic sealing interface between the seal and the relatively rotatable surface, producing enhanced lubrication and low running torque.

Low torque hydrodynamic lip geometry for rotary seals

A rotary shaft sealing assembly in which a first fluid is partitioned from a second fluid in a housing assembly having a rotary shaft located at least partially within. In one embodiment a lip seal is lubricated and flushed with a pressure-generating seal ring preferably having an angled diverting feature. The pressure-generating seal ring and a hydrodynamic seal may be used to define a lubricant-filled region with each of the seals having hydrodynamic inlets facing the lubricant-filled region. Another aspect of the sealing assembly is having a seal to contain pressurized lubricant while withstanding high rotary speeds. Another rotary shaft sealing assembly embodiment includes a lubricant supply providing a lubricant at an elevated pressure to a region between a lip seal and a hydrodynamic seal with a flow control regulating the flow of lubricant past the lip seal. The hydrodynamic seal may include an energizer element having a modulus of elasticity greater than the modulus of elasticity of a sealing lip of the hydrodynamic seal.

Rotary shaft sealing assembly

A composite, dynamic seal suitable for use in a high temperature environment and method of making same. The dynamic seal includes a resilient, generally ring-shaped seal body having a first layer formed of a first resilient sealing material and a second layer formed of a second resilient sealing material. The first and second layers are preferably molded and cured together simultaneously and chemically cross-linked to each other. The first resilient sealing material is selected for its wear resistant dynamic properties and the second resilient sealing material is selected for its compression set resistant properties. Preferably, the first resilient sealing material is tetrafluoroethylene and propylene copolymer and the second resilient sealing material is fluorocarbon rubber. The first and second resilient sealing materials have compatible cure systems, preferably peroxide cure systems.

Composite, high temperature, dynamic seal and method of making same

Low torque hydrodynamic lip geometry for bi-directional rotation seals

A hydrodynamic sealing assembly including a first component having first and second walls and a peripheral wall defining a seal groove, a second component having a rotatable surface relative to said first component, and a hydrodynamic seal comprising a seal body of generally ring-shaped configuration having a circumference. The seal body includes hydrodynamic and static sealing lips each having a cross-sectional area that substantially vary in time with each other about the circumference. In an uninstalled condition, the seal body has a length defined between first and second seal body ends which varies in time with the hydrodynamic sealing lip cross-sectional area. The first and second ends generally face the first and second walls, respectively. In the uninstalled condition, the first end is angulated relative to the first wall and the second end is angulated relative to the second wall. The seal body has a twist-limiting surface adjacent the static sealing lip. In the uninstalled condition, the twist-limiting surface is angulated relative to the peripheral wall and varies along the circumference. A seal body discontinuity and a first component discontinuity mate to prevent rotation of the seal body relative to the first component.

Stabilizing geometry for hydrodynamic rotary seals

A rotary seal is provided that operates hydrodynamically in response to relative rotation even when subjected to exposure to a high fluid pressure from either side, and provides low breakout and running torque. A dynamic sealing lip having a wavy geometry provides hydrodynamic lubrication in response to relative rotation when little or no differential pressure is acting across the seal. When differential pressure exists, controlled fluid pressure-induced distortion results in a distorted dynamic sealing lip configuration that is suitable for hydrodynamic lubrication, regardless of which direction the differential pressure acts from.

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Richmond, TX, United States of America

John Erick Schroeder