Moore Business Forms, Inc.

John E Pickett

Orrin D Christy

Mark A Matheis

Leo Swanson

Daniel E Kanfoush

Robert I Thomson

Kevin J Hook

James R Halliday

Michael D Akins

Marc Cousoulis

A specified and designated, non-primary color print (imaging) is applied to a substrate (paper) by mixing at least first and second differently colored toner particles having substantially uniform physical characteristics, and introducing them in desired proportions into a fluidized bed. The toner powders are uniformly mixed together in the fluidized bed (as by using rotors in addition to applying fluidizing air to the bed), and then a substantially uniform electrostatic charge (e.g. about +6.5-+8 kV D.C., which can be applied by blades on the rotor) is applied to the bed, and then the electrostatically charged mixture of toner particles is applied to the substrate, to image uniform non-primary color symbols on the substrate. The uniform physical characteristics of the powders are size (the vast majority of particles having a size between about 5 microns and about 25 microns), a resistivity of greater than 10.sup.12 ohm-cm, and a flowability between a predefined minimum and maximum. When utilizing the fluidized bed as according to the invention, slight changes in chemical composition of the toners may be easily accommodated without change in the resulting uniform imaging.

Color selection by mixing primary toners

Non-magnetic and non-conductive powdered toner is applied to a rotating image cylinder having an electrostatic pattern. A container having a closed bottom and sides and open top contains the powdered toner. The powder is fluidized by introducing air through a pervious closed bottom of the container, and by vibrating the container. The toner is simultaneously stirred and electrically charged to a potential of greater than about 7 kv (plus or minus polarity) by rotating elements with radial pointed appendages in the container. Toner is transferred from the container to an image cylinder at an exposed nine o'clock position of the image cylinder by a plurality of transfer cylinders. A first transfer cylinder is mounted so that its periphery is just above the open top of the container and an applicator cylinder has its axis below the axis of the first cylinder, and its periphery adjacent both the first cylinder and the image cylinder. A second cylinder is for the removal of opposite sign charged toner and low charge toner from the applicator cylinder. Scrapers scrape unused toner from the first and applicator cylinders so that it falls into the open top of the container.

Method of applying non-magnetic toner

A toner composition for developing an electrostatic latent image comprising a base toner, which is a blend of a polymeric resin and a colorant, and one or more of a lubricating agent, a flowability agent, a charge-stabilizing agent, and a conductive agent, which has certain electrical characteristics. The base toner has a mean particle diameter (D.sub.50) of 7 to 18 microns, and a bulk resistivity of greater than 10.sup.12 ohm-cm. The toner composition is prepared by blending a polymeric resin with a colorant and then blending a dry powder lubricating agent, and optionally other additives, with the base toner. The toner composition is charged by being disposed in an electrostatic fluidized bed from which the toner particles are levitated by air and then subjected to field charging created by a high voltage corona generating device contained within the bed.

Monocomponent resistive toner for field charging

Multi-roller electrostatic toning

A security document is produced from a paper substrate having invisible hydrophobic toner blended into the paper. The clear toner is produced by milling and classifying a polyester resin, mixing it with silica flowing agent, and then electrostatically imaging the toner onto the paper substrate, as a spot that can be overprinted, or preferably as indicia that is not visible to the naked eye or color copiers. An infra-red absorbing or UV responsive dye may be added to the toner so that it is visible under infra-red/ultraviolet light respectively, or without that dye it is not visible when eliminated by light of any wavelength. When applied to the paper the toner is snow white, but after infra-red heat fusing it blends into the paper and is substantially invisible. The security indicia is easily made visible by passing a conventional marker nib over it, or other mechanism for applying a water based low concentrate colored ink which is readily absorbed by the surrounding paper, but not by the hydrophobic security indicia.

Variable data clear mark imaging

Cleaning apparatus for an imaging cylinder in an ion deposition printer includes a housing having an upper portion and a lower portion, separated by an internal plate. The lower portion includes a plenum chamber having an opening at one end and a vacuum port at an opposite end, and a scraper blade mounted in the plenum chamber and having an edge engaging the imaging cylinder. A continuous cleaning web is mounted in the upper portion engaging the imaging cylinder downstream of the scraper blade. The cleaning web is impregnated with silicone oil. A related method includes the steps of a) engaging the peripheral surface of the imaging cylinder with a scraper blade to remove toner particles therefrom; and b) engaging the peripheral surface of the imaging cylinder downstream of the scraper blade with a continuous web impregnated with oil to remove residual toner particles and conductive powder deposits.

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E. Amherst, NY, United States of America

John E Pickett